Force Sensor Module for Robot Hands

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Solution Overview

Problem

Existing robot hands can easily hold small workpieces but cannot detect the holding force effectively, leading to potential damage and requiring large, costly force sensors that are prone to damage due to moments generated during operation.

Innovation Solution

A force sensor module is positioned between the claw part and the drive section, comprising a force sensor, first connection part, and second connection part, allowing it to be attached near the claw and adaptable to various claw parts, reducing moment loads on the sensor and enabling accurate force detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a force sensor is equipped at the tip portion of the claw to detect holding force, then the holding force can be detected, but the size of the claw is dependent on the size of the force sensor, resulting in difficulty in freely changing the size of the claw and making the claw thin

Engineering Contradiction:
Improveholding force detectionVSAvoidclaw size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The force sensor is divided into two separate connection parts: a first connection part that connects to the drive section and a second connection part that connects to the claw part. This segmentation allows the force sensor to be positioned away from the claw tip while still measuring holding force, thereby maintaining small claw dimensions while achieving force detection capability.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the force sensor is positioned at a distance from the object to be held, then moments corresponding to the distance are generated during operation, but this may damage the force sensor

Engineering Contradiction:
Improvesensor positioning flexibilityVSAvoidforce sensor durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

Connection parts serve as intermediaries between the force sensor and both the drive section and the claw part. These connection parts transmit forces while allowing the force sensor to be positioned optimally away from the claw tip, reducing moment loads on the sensor while maintaining operational flexibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a large force sensor is prepared in consideration of the moments, then the force sensor can withstand the moments, but this increases the costs and the weight of the force sensor

Engineering Contradiction:
Improveforce sensor durability against momentsVSAvoidforce sensor weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

By segmenting the force sensor into separate connection parts and positioning it away from the claw tip, the moment arm is reduced. This allows the use of a smaller, lighter force sensor that is sufficient for the reduced moment loads, thereby decreasing both cost and weight while maintaining durability.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20230349783A1Force sensor module
Publication Date: 2023.11.02 SINTOKOGIO LTD
  • US20230349783A1 patent drawing
  • US20230349783A1 patent drawing
  • US20230349783A1 patent drawing

AI summary

Provided is a force sensor module which is configured to be disposed between a claw part of a robot hand and a drive section configured to drive the claw part and which includes: a force sensor; a first connection part configured to directly or indirectly connect the force sensor and the drive section; and a second connection part configured to directly or indirectly connect the force sensor and the claw part, the first connection part being connected with a fixing part of the force sensor, the second connection part being connected with a force receiver of the force sensor.