Forceps Blade Deployment Alarm with Electrical Contact Detection

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Solution Overview

Problem

Endoscopic electrosurgical forceps designed for small cannulas face design challenges, particularly in ensuring accurate deployment and activation of cutting blades without unnecessary activation of electrosurgical energy, which can lead to improper tissue engagement and increased risk of complications.

Innovation Solution

Incorporation of an alarm system within the forceps that emits a signal when the cutting blade is deployed into the blade channel or contacts electrical contacts, independent of the electrosurgical energy activation, utilizing resistors, pressure sensors, optical measurement features, and magnetic sensors to indicate specific operating conditions such as blade deployment and tissue contact, ensuring safe and controlled tissue engagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a cutting blade is deployed into the blade channel for tissue division, then the ability to cut tissue is improved, but the risk of unintended electrosurgical energy activation and improper tissue engagement increases

Engineering Contradiction:
Improvesafe deploymentVSAvoidunintended energy activation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The alarm system is activated in advance when the cutting blade is deployed into the blade channel, before electrosurgical energy activation occurs. This preliminary alarm warning allows the operator to ensure proper tissue engagement before activating the energy source, preventing harmful unintended activation.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If an alarm system is added to monitor blade deployment and tissue contact, then the precision and safety of the procedure is improved, but the device complexity increases

Engineering Contradiction:
Improveblade position detectionVSAvoidalarm system components
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical sensing systems with electrical sensing mechanisms. Electrical contacts within the blade channel detect blade position and tissue contact through simple electrical circuit completion, rather than requiring complex mechanical switches or sensors, thereby reducing overall device complexity while maintaining measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If electrical contacts are disposed within the blade channel to detect blade movement and tissue contact, then the reliability of tissue engagement detection is improved, but the risk of electrical interference with the cutting blade increases

Engineering Contradiction:
Improvetissue contact detectionVSAvoidelectrical interference
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The electrical contacts are extracted from direct proximity to the cutting blade path and positioned within the blade channel walls at locations that allow detection of blade movement and tissue contact without being in the direct path of the cutting blade. This spatial separation prevents electrical interference with the cutting function while maintaining reliable detection capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS8251994B2Vessel sealer and divider with blade deployment alarm
Publication Date: 2012.08.28 COVIDIEN LP
  • US8251994B2 patent drawing
  • US8251994B2 patent drawing
  • US8251994B2 patent drawing

AI summary

An electrosurgical forceps includes a selectively advanceable knife and a knife deployment alarm configured to emit a signal under predetermined conditions. An alarm is configured to emit a signal when the cutting blade moves relative to the blade channel. A series of resistances are arranged so that a shorting of each resistor is indicative of a predetermined operating condition triggering the alarm to emit a signal. Pressure sensors, optical measurement devices, and electrical contacts are envisioned for determining blade or trigger actuation or translation.