Forehead Temperature Calibration Using Visual-Thermal Mapping

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Auto forehead temperature measuring systems suffer from inaccurate temperature measurements due to fixed, and fluctuating environmental temperature fluctuations, resulting in false alarms and degraded measurement accuracy.

Innovation Solution

A temperature measurement system that compensates or calibrates temperature deviations caused by distance and environmental temperature fluctuations using an image sensor and a thermal sensor, which includes a substrate, a thermal sensor and an image sensor, and a processor, which recognizes a forehead region in an image frame, maps a pixel range of the forehead region in the thermal image to determine a mapped region as a determined temperature measuring range of the thermal sensor, and calibrates the measured forehead temperature according to a predetermined calibration temperature obtained using a predetermined heated region, configured to be captured by the image sensor and the thermal sensor in a setting stage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a thermal sensor is used to measure forehead temperature from a distance, then non-contact measurement is achieved, but measurement accuracy deteriorates due to environmental temperature fluctuations and distance variations

Engineering Contradiction:
Improvenon-contact measurementVSAvoidtemperature measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

An image sensor is introduced as an intermediary to capture visual information of the forehead region. The processor uses this visual information to identify the forehead area in the thermal image, enabling accurate temperature measurement without direct contact. This mediator helps distinguish the target measurement area from environmental interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system performs preliminary identification of the forehead region using image sensor data before measuring temperature. By pre-locating the forehead area through visual recognition, the system ensures that the subsequent thermal measurement is focused on the correct region, improving accuracy despite distance and environmental variations.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If the field of view covers environmental objects, then auto measurement is enabled, but measurement accuracy deteriorates due to interference from non-forehead objects

Engineering Contradiction:
Improveauto measurement capabilityVSAvoidtemperature measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The thermal image is segmented into different regions based on visual information from the image sensor. The processor identifies which portion of the thermal image corresponds to the forehead by matching it with the visual forehead region, separating the target measurement area from environmental objects in the field of view.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the thermal image are treated differently based on their identification. The forehead region is selected for temperature measurement while other regions (environmental objects) are excluded. This local differentiation ensures accurate measurement despite a broad field of view.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If distance between measured person and system varies, then flexible measurement is achieved, but measurement accuracy deteriorates due to position offset between sensors

Engineering Contradiction:
Improvedistance flexibilityVSAvoidtemperature measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system dynamically adjusts the mapping between image sensor pixels and thermal sensor pixels based on the detected distance. When distance varies, the processor recalculates the correspondence relationship, ensuring that the forehead region in the thermal image accurately matches the visual forehead region regardless of distance changes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the mapping parameters (pixel correspondence) based on distance variations. By adjusting these parameters dynamically, the system maintains accurate alignment between visual and thermal images even when the distance between the measured person and the system changes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The technical solution effectively compensates or calibrates the measured temperature deviations caused by the distance from a measured person and by the environmental temperature fluctuations by using an image sensor, which compensates or calibrates the temperature deviation caused by the distance and by the environmental temperature fluctuation, thereby improving the measurement accuracy of the auto forehead temperature measuring system.

Implementation Method 1

The thermal sensor is configured to receive optical energy via the lens to output thermal images

Methodology Applied
Scientific EffectOptical energy detection: Infrared Radiation

Implementation Method 2

The image sensor is configured to receive optical energy via the lens to output image frames

Methodology Applied
Scientific EffectOptical energy detection: Photoelectric Effect

Data Source

PatentUS20250391054A1Temperature measurement system with recorded calibration temperature
Publication Date: 2025.12.25 PIXART IMAGING INC
  • US20250391054A1 patent drawing
  • US20250391054A1 patent drawing
  • US20250391054A1 patent drawing

AI summary

There is provided a temperature measurement system including an image sensor, a thermal sensor and a processor. The image sensor captures an image frame. The thermal sensor captures a thermal image. The processor calibrates measured temperatures of the thermal sensor and calibrates offset pixels between the image frame and the thermal image corresponding to different operating distances.