Forestry Saw Control With Two-Step Lever Activation

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Solution Overview

Problem

Forestry machine operators face challenges in efficiently managing power usage for high-speed disc saws, as they must often remove hands from control joysticks to shut off or engage the saw, leading to increased power demand and potential inadvertent activation.

Innovation Solution

A forestry machine with a control circuit that allows power to the saw to be engaged and disengaged using user inputs on control levers or the dashboard, including passive inputs like a door closed detector, to enable easy operation without hand removal and prevent inadvertent activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the saw is continuously running, then the operator never needs to turn it off, but power demand increases and power is wasted

Engineering Contradiction:
ImproveSaw operation convenienceVSAvoidHydraulic power consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic control of the saw by enabling operators to easily turn the saw on and off through a button on the control lever. This allows the saw to be activated only when needed rather than running continuously, optimizing power consumption while maintaining operational convenience.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the saw control is made easily accessible, then the operator can control the saw without hand removal, but inadvertent activation may occur

Engineering Contradiction:
ImproveSaw control accessibilityVSAvoidAccidental activation prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent requires a two-step activation process where the operator must first press and hold a button on the control lever, then simultaneously press a separate activation button. This preliminary action sequence ensures intentional activation while maintaining ease of access, preventing accidental saw engagement.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11730094B2Forestry machine and method of operating forestry machine
Publication Date: 2023.08.22 KOMATSU LTD
  • US11730094B2 patent drawing
  • US11730094B2 patent drawing
  • US11730094B2 patent drawing

AI summary

A forestry machine includes a ground propulsion apparatus, a vehicle body supported by the ground propulsion apparatus, an operator seat disposed on the vehicle body, a first control lever operable by an operator sitting in the operator seat, a work implement including a saw, and a control circuit. The control circuit includes a first user input disposed on the first control lever. The first user input is operatively coupled to the work implement. Power to the saw is engaged upon the first user input being operated in combination with another operation. A method of operating a forestry machine includes operating a first user input disposed on the first control lever. Power is engaged to the saw in response to the first user input being operated in combination with another operation.