Bicycle Fork Sag Marking Assembly for Accurate Suspension Setup

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Solution Overview

Problem

Current suspension tuning methods for vehicles, particularly bicycles, are complex and subjective, making it difficult for riders to set the initial sag correctly, which affects ride handling and performance.

Innovation Solution

The implementation of a shock sag value generating assembly on the front fork assembly of bicycles, which includes visible marks on the arch and upper tubes to indicate sag percentages, allowing riders to easily set and verify the sag setting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional suspension tuning methods using calculations and equations are used, then measurement precision may be improved, but device complexity and ease of operation deteriorate

Engineering Contradiction:
Improvesag setting accuracyVSAvoidriders ability to set sag
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent creates visual copies of sag measurement information by placing reference marks directly on the fork arch and upper tube. Instead of requiring riders to perform calculations, the system provides visual representations (marks at specific positions) that directly indicate sag percentages, making the information immediately accessible and easy to interpret.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the mechanical/cognitive system of calculations and equations with a visual marking system. Riders no longer need to perform mathematical operations or understand complex tuning equations; instead, they simply observe the position of reference marks relative to the fork structure to determine sag settings.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If traditional suspension tuning methods using calculations and equations are used, then measurement precision may be improved, but device complexity deteriorates

Engineering Contradiction:
Improvesag setting accuracyVSAvoidtuning procedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates visual copies of sag measurement information by placing reference marks directly on the fork arch and upper tube. Instead of requiring riders to perform calculations, the system provides visual representations (marks at specific positions) that directly indicate sag percentages, making the information immediately accessible and easy to interpret.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent extracts the essential measurement information (sag percentage) and presents it in a simplified visual form through reference marks. The complex calculation processes are removed from the user interface, leaving only the visual indication of sag settings that riders need to observe and adjust.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If visual marks are added to the fork assembly, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveriders ability to set and verify sagVSAvoidfork assembly complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The reference marks are pre-positioned on the fork arch and upper tube during manufacturing or assembly. This preliminary action ensures that the marks are correctly positioned to indicate accurate sag percentages, eliminating the need for riders to perform measurements or calculations during the tuning process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates visual copies of sag measurement information by placing reference marks directly on the fork arch and upper tube. Instead of requiring riders to perform calculations, the system provides visual representations (marks at specific positions) that directly indicate sag percentages, making the information immediately accessible and easy to interpret.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS20250163988A1Shock sag value generating assembly
Publication Date: 2025.05.22 FOX FACTORY INC
  • US20250163988A1 patent drawing
  • US20250163988A1 patent drawing
  • US20250163988A1 patent drawing

AI summary

A shock sag value generating assembly is disclosed. The shock includes an upper tube telescopically engaged with a lower tube, and the sag value generating assembly includes a first sag value generating component located relative to one of the upper tube and the lower tube and a second sag value generating component slidably coupled about an outer diameter of one of the upper tube and the lower tube.