Fork-Shaped Current Sensor With Interference Compensation

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Solution Overview

Problem

Existing contactless electric current measurement methods using current clamps require opening and closing of a ring-shaped core for each measurement, which is cumbersome, especially for multiple or hard-to-access conductors, and struggle with external magnetic interference.

Innovation Solution

A measuring arrangement with a fork-shaped, rigid design featuring multiple measuring coils and compensating coils, where each measuring coil has two compensating coils arranged at specific angles to detect signals independently, allowing for improved interference suppression and plausibility checks, enabling accurate measurements without opening the core.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a ring-shaped core is used for contactless current measurement, then measurement accuracy is improved by eliminating external magnetic interference, but the device complexity and ease of operation deteriorate due to the need to open and close the core for each measurement

Engineering Contradiction:
Improvemeasurement accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The ring-shaped core is segmented into two separate fork-shaped measuring coils that can be positioned on opposite sides of the conductor. This segmentation eliminates the need to open and close a single core, as the two forks can be independently positioned to enclose the conductor, thereby improving ease of operation while maintaining measurement accuracy through the combined magnetic field detection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-plane ring core to a three-dimensional arrangement where two fork-shaped measuring coils are positioned on opposite sides of the conductor. This dimensional change allows the measuring system to enclose the conductor without requiring mechanical opening and closing, resolving the contradiction between measurement precision and operational simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If a ring-shaped core is used for contactless current measurement, then measurement accuracy is improved by eliminating external magnetic interference, but ease of operation deteriorates due to the need to open and close the core for each measurement

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidease of operation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The ring-shaped core is segmented into two separate fork-shaped measuring coils that can be positioned on opposite sides of the conductor. This segmentation eliminates the need to open and close a single core, as the two forks can be independently positioned to enclose the conductor, thereby improving ease of operation while maintaining measurement accuracy through the combined magnetic field detection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-plane ring core to a three-dimensional arrangement where two fork-shaped measuring coils are positioned on opposite sides of the conductor. This dimensional change allows the measuring system to enclose the conductor without requiring mechanical opening and closing, resolving the contradiction between measurement precision and operational simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If compensating coils are added to suppress external interference fields, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The compensating coils are integrated into the same fork-shaped structure as the measuring coils, sharing the same physical support and spatial arrangement. This merging approach allows interference suppression functionality to be added without proportionally increasing device complexity, as the compensating coils utilize the existing structural framework and positioning mechanisms of the measuring system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fork-shaped structure serves multiple functions: it supports both the measuring coils for detecting the conductor's magnetic field and the compensating coils for suppressing external interference. This multi-functionality reduces the need for separate structural elements, thereby improving measurement precision while limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This arrangement enhances measurement accuracy and usability by eliminating the need to open and close the core and effectively compensating for external interference, allowing for precise and efficient contactless current measurement.

Implementation Method 1

a signal is generated in a measuring coil arrangement by induction from the electric conductor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the, or each, measuring coil has electrically assigned thereto at least one compensating coil of the compensating coil arrangement

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10557872B2Measuring arrangement and method for contactless electric current measurement
Publication Date: 2020.02.11 TESTO AG
  • US10557872B2 patent drawing
  • US10557872B2 patent drawing

AI summary

In a measuring arrangement (1) for contactless electric current measurement, it is provided to detect a common signal of a measuring coil arrangement (2) and a compensating coil arrangement (3) by a first detection device (4) and to detect a signal from at least one measuring coil (6, 7) of the measuring coil arrangement (2) separately therefrom by a second detection device (5, 23).