Forklift LED Strip Integrated Lighting Rail
Solution Overview
Problem
Industrial trucks with lifting masts face impaired visibility due to the arrangement of headlights and routed cables, requiring additional installation work and obstructing the view, especially when operating in low-light conditions.
Innovation Solution
An industrial truck equipped with an LED strip integrated into a lighting rail that is connected to hydraulic and electrical cable routing, allowing for a single component installation and minimizing visual obstruction, with the LED strip serving as both lighting and camouflaging cables along the truck's body.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Illumination intensity
If traditional headlights are mounted on the industrial truck, then the work area can be illuminated, but the visibility is obstructed due to the size of the headlights
Solution Approach 1:
The patent combines multiple functions into a single integrated lighting rail component that houses LED strips for illumination, cable guides for wiring, and mounting structures. This merging eliminates the need for separate large headlights and reduces the number of components, thereby improving visibility while maintaining lighting functionality.
Solution Approach 2:
The patent replaces traditional mechanical headlights with LED strips integrated into a lighting rail. LEDs provide equivalent or superior illumination with significantly reduced size and lower power consumption, eliminating the visibility obstruction caused by large traditional headlights.
2Adaptability or versatility
If multiple separate components are used for lighting and cable routing, then functionality is achieved, but installation work is increased
Solution Approach 1:
The lighting rail integrates LED strip mounting, cable guiding, and structural support functions into a single component. This consolidation reduces the number of separate parts that need to be installed and positioned, significantly reducing installation complexity while maintaining all necessary functionalities.
Solution Approach 2:
The lighting rail serves multiple purposes simultaneously: it provides structural support, guides cables through integrated cable guides, mounts LED strips for illumination, and can be positioned at various locations on the truck. This multi-functionality eliminates the need for separate components for each function.
3Ease of operation
If cables are routed separately through the lifting mast, then power and control are provided, but visibility is further impaired and installation work increases
Solution Approach 1:
The lighting rail integrates cable guiding functions directly into its structure, allowing cables to be routed through the rail itself rather than separately through the lifting mast. This consolidation reduces the number of cable routes needed and minimizes visibility obstruction while maintaining power supply and control functionality.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enhances illumination with minimal visual impact and reduces installation complexity by integrating the LED strip into existing cable routing, providing a compact and adaptable lighting system that can be easily maintained and upgraded.
Implementation Method 1
industrial truck with lighting in the form of at least one LED strip
Data Source
Figure 1~2
Figure 3
Figure 4
AI summary
In a forklift truck with a lighting device in the form of at least one LED strip (9,10), the LED strip (9,10) is arranged in a light rail (8) which is connected to at least one hydraulic line (11,15) and/or electrical cable guide (16).