Form Stable Expandable Stent with Integrated Drainage Tubing

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Solution Overview

Problem

Existing expandable stents and tissue expanders are limited by their flexible bodies, which hinder their manipulation and placement within the human body, particularly during surgical procedures, and lack effective wound drainage and irrigation capabilities.

Innovation Solution

The development of form stable expandable stent and tissue expander assemblies with sealed expandable shells, integrated drainage and irrigation tubing, and a form stability member such as open cell foam or thickened silicone structures, allowing for improved insertion, stability, and post-surgical management, including textured surfaces to reduce tissue adhesion and reinforced tubing for enhanced buckling resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If flexible bodies are used in prior art stents and tissue expanders, then ease of insertion is improved, but form stability and manipulation capability deteriorate

Engineering Contradiction:
Improveease of insertionVSAvoidform stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The stent employs a composite structure combining a flexible silicone rubber shell with an internal open cell foam core. The foam core provides form stability and structural support while the flexible shell maintains ease of insertion and expansion. This composite material approach resolves the contradiction by integrating materials with complementary properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different regions of the stent have different material properties: the shell provides flexibility and expandability, while the internal foam core provides form stability. This local differentiation of material qualities allows the stent to simultaneously achieve ease of insertion and form stability during and after expansion.

Inventive Principle:
Principle #3Local quality

2Device complexity

If prior art stents are used without integrated drainage systems, then device simplicity is maintained, but wound drainage and irrigation capability deteriorates

Engineering Contradiction:
Improvedevice simplicityVSAvoidwound drainage capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent integrates drainage and irrigation tubing directly into the stent structure, merging the drainage function with the stent body. The tubing is embedded within the foam core and extends through the shell, providing wound drainage capability while maintaining a unified device structure that does not significantly increase complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If smooth surfaces are used in prior art stents, then manufacturing ease is improved, but tissue adhesion and grip capability deteriorate

Engineering Contradiction:
Improvemanufacturing easeVSAvoidtissue grip capability
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The stent features a textured surface layer applied to specific regions where tissue grip is needed, while other areas maintain smooth surfaces for ease of manufacture and insertion. This localized texturing provides friction for tissue engagement without compromising manufacturing feasibility.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11806195B1Form stable expandable stent
Publication Date: 2023.11.07 PMT
  • US11806195B1 patent drawing
  • US11806195B1 patent drawing
  • US11806195B1 patent drawing

AI summary

A form stable expandable stent and tissue expander assembly having a scaled outer shell body forming an internal chamber. A form stability member may be provided within the internal chamber of the shell body. Drainage/irrigation tubing extend through the chamber of the shell body and a fill tube is provided in communication with the internal chamber of the outer shell and extends outwardly therefrom. Manipulation structures with handles and other cooperating fastening and removing elements may be provided for use with the expandable stent and tissue expander assemblies of the invention.