Aqueous Formate Fuel Cell Electrolyte for Reversible High-Energy Storage

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Solution Overview

Problem

Rechargeable liquid fuel cells suffer from poor performance due to slow reaction kinetics, reversibility issues at the air electrode, and species crossover, particularly with liquids having high energy densities, similar to conventional lithium-ion batteries.

Innovation Solution

A reversible aqueous liquid fuel system utilizing formate and bicarbonate salts, maintaining a pH range of 5 to 10, which electrochemically converts between these salts during discharge and charge, with specific catalysts and ionomers to enhance reaction efficiency and mitigate crossover.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional liquid fuels with high energy densities are used in RLFCs, then energy density is improved (comparable to Li-ion batteries), but reaction kinetics become slow and performance deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidreaction kinetics
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent changes the chemical parameters of the liquid fuel by using formate salts with specific cations (Na+, K+, Li+, Cs+, NH4+, or organic cations) dissolved in aqueous solutions at controlled concentrations (0.1-10 M) and pH levels (5-10). This parameter optimization enables both high energy density (250-700 Wh/kg) and improved reaction kinetics through enhanced electrochemical activity of the formate/bicarbonate redox couple.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If liquids with high energy densities are used, then energy storage capacity is improved, but reversibility of the air electrode deteriorates

Engineering Contradiction:
Improveenergy storage capacityVSAvoidreversibility of air electrode
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent maintains the aqueous solution pH within the 5-10 range and uses formate salts with various cations to control the electrochemical potential and reaction pathways. This parameter control ensures reversible operation of the air electrode while maintaining high energy storage capacity through the formate/bicarbonate redox reactions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system uses composite electrolyte formulations combining formate salts with specific cations in aqueous solutions, creating a multi-component system that simultaneously achieves high energy density and reversible air electrode operation through synergistic effects of different ionic species.

Inventive Principle:
Principle #40Composite materials

3Use of energy by moving object

If liquids with high energy densities are used, then energy storage is improved, but species crossover increases which negatively impacts the air electrode

Engineering Contradiction:
Improveenergy storageVSAvoidspecies crossover
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent uses formate salts with larger cations (K+, Cs+, NH4+, or organic cations) instead of smaller ones, which reduces species crossover through the membrane due to steric effects. The optimized concentration ranges (0.1-10 M) and pH levels (5-10) further minimize unwanted crossover while maintaining high energy storage capacity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves energy densities of 250 Wh/kg to 700 Wh/kg, surpassing lithium-ion batteries, enabling rapid recharging and decoupling from the power grid, with improved reaction kinetics and reduced crossover.

Implementation Method 1

The formate salt electrochemically converts to the bicarbonate salt upon discharge

Methodology Applied
Scientific EffectElectrochemical conversion: Fuel Cell

Implementation Method 2

the bicarbonate salt electrochemically converts to the formate salt upon charge

Methodology Applied
Scientific EffectElectrochemical conversion: Electrolysis

Data Source

PatentUS12476269B2Rechargeable liquid fuel cell system and method
Publication Date: 2025.11.18 FLOW CELL TECH LLC
  • US12476269B2 patent drawing
  • US12476269B2 patent drawing
  • US12476269B2 patent drawing

AI summary

A rechargeable liquid fuel cell system includes an aqueous liquid fuel having a formate salt and a bicarbonate salt. The formate salt electrochemically converts to the bicarbonate salt upon discharge, and the bicarbonate salt electrochemically converts to the formate salt upon charge.