Formulation and dispenser systems for beverage foam toppings

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Solution Overview

Problem

Existing whipped dairy toppings are high in fat and stabilized with emulsifiers and gum additives, making them structurally rigid and unsuitable for creating a stable, elastic foam layer on beverages that can be consumed simultaneously with the beverage.

Innovation Solution

A system comprising a cylindrical valve actuator and a dairy-based formulation with a propellant, such as nitrogen or nitrous oxide, that produces a stable and elastic foam when dispensed from an aerosol container, minimizing disruption and allowing the foam to sit on top of or mix with beverages like cappuccinos and lattes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional whipped dairy toppings are formulated with high fat content and emulsifiers, then structural strength is improved, but foam stability and elasticity deteriorate

Engineering Contradiction:
Improvestructural strengthVSAvoidfoam stability
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent changes the formulation parameters by reducing fat content from traditional high levels to 0.1-5% and modifying emulsifier concentrations to achieve optimal foam stability and elasticity while maintaining dispensability from aerosol containers

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite material formulation combining specific ratios of emulsifiers (sorbitan monostearate, mono- and diglycerides), propellants (nitrous oxide, nitrogen), and dairy components to create a foam with both structural integrity and beverage compatibility

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If traditional whipped toppings are dispensed from aerosol containers, then ease of operation is improved, but foam disruption and loss of elasticity occur

Engineering Contradiction:
Improveease of dispensingVSAvoidfoam elasticity
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent employs a tilt valve mechanism that dynamically adjusts dispensing based on container orientation, and uses flexible foam formulation that adapts to dispensing conditions while maintaining elasticity and preventing excessive disruption during aerosol delivery

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If foam density is increased for stability, then foam stability is improved, but usability with beverages deteriorates

Engineering Contradiction:
Improvefoam stabilityVSAvoidusability with beverages
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent optimizes foam density parameters to a specific range that provides sufficient stability for beverage application while maintaining low enough density for the foam to sit properly on beverages and be consumed simultaneously, achieving both stability and usability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system creates a stable, elastic foam that can be consumed with beverages without floating away, offering improved stability and usability compared to traditional whipped toppings.

Implementation Method 1

The propellent can include nitrogen or nitrous oxide. The liquid product includes milkfat at a certain percentage... an actuator produces a rosette shaped foam

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS11253107B2Formulation and dispenser systems for beverage foam toppings
Publication Date: 2022.02.22 CONAGRA FOODS RDM INC
  • US11253107B2 patent drawing
  • US11253107B2 patent drawing
  • US11253107B2 patent drawing

AI summary

Formulation and dispenser systems create dairy based toppings for beverages. The dispensers include a container, valve, and an actuator for the valve. The formulations include a liquid product and a propellant. The liquid product includes a certain percentage of milkfat provided, for example, by heavy cream, skim milk, nonfat dry milk, sweeteners, and an emulsifier. The propellant is nitrous oxide or nitrogen.