Forward Collimator for CT X-ray Scatter Reduction

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Solution Overview

Problem

Computed tomography systems face inaccuracies in measuring X-ray attenuation due to higher energy output sources, which result in larger spot sizes and increased X-ray scatter, leading to incidental exposure and inaccurate measurements.

Innovation Solution

The implementation of a forward collimator made of X-ray absorbing materials, positioned downstream of the X-ray source, which collimates the X-rays and prevents unwanted radiation from reaching the target, reducing scatter and improving measurement accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If higher energy output X-ray sources are used, then the penetration capability and inspection effectiveness are improved, but the spot size increases and X-ray scatter increases leading to measurement inaccuracies

Engineering Contradiction:
ImproveX-ray energy outputVSAvoidX-ray attenuation measurement accuracy
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

A forward collimator is introduced as an intermediary component positioned between the X-ray source and the target. The collimator absorbs scattered X-rays that would otherwise reach the detector and cause measurement errors, while allowing the high energy output source to continue operating at full power for effective penetration of high-density components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful scattered X-rays are extracted or removed from the beam path using the forward collimator. By absorbing these stray photons before they reach the target and detector, the system maintains the benefits of high energy output while eliminating the detrimental scatter that compromises measurement precision.

Inventive Principle:
Principle #2Taking out (Extraction)

2Power

If higher energy output X-ray sources are used, then the penetration capability is improved, but the spot size increases leading to reduced spatial resolution

Engineering Contradiction:
ImproveX-ray energy outputVSAvoidX-ray source spot size
Core Design Contradiction:
PowerVSArea of moving object

Solution Approach 1:

The forward collimator serves as a spatial filter that defines the effective beam area. It absorbs X-rays originating from the periphery of the larger spot size, effectively reducing the active source area to only those regions that contribute to useful imaging, thereby maintaining spatial resolution despite using a high power source.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If forward collimation is implemented, then measurement accuracy is improved by reducing scatter, but device complexity increases

Engineering Contradiction:
ImproveX-ray attenuation measurement accuracyVSAvoidcollimator positioning and alignment
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The forward collimator is merged with the existing CT system architecture, integrating the collimation function into the beam path between the source and target. This consolidation allows the system to achieve improved measurement accuracy through scatter reduction while utilizing the existing mechanical and control infrastructure of the CT scanner.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The forward collimator enhances measurement accuracy by reducing false attenuation and scatter, allowing for more precise non-destructive inspection of high-density components using higher energy X-ray sources without increasing the spot size of the X-ray source.

Implementation Method 1

a forward collimator made of X-ray absorbing materials, positioned downstream of the X-ray source, which collimates the X-rays and prevents unwanted radiation from reaching the target

Methodology Applied
Scientific EffectX-ray absorption: Absorption (EM radiation)

Data Source

PatentUS7639777B2Computed tomography systems and related methods involving forward collimation
Publication Date: 2009.12.29 RTX CORP
  • US7639777B2 patent drawing
  • US7639777B2 patent drawing
  • US7639777B2 patent drawing

AI summary

Computed tomography (CT) systems and related methods involving forward collimation are provided are provided. In this regard, a representative method involving forward collimation of X-rays includes: emitting X-rays from a housing in which an X-ray source is mounted; collimating the X-rays downstream of the housing; and directing the collimated X-rays at a target.