Foundation element and method for producing a foundation element

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing foundation elements for geothermal activation face inefficiencies in heat transfer between the element and the surrounding ground due to a lack of a defined transition, which impedes heat emission and absorption.

Innovation Solution

A foundation element is created with a transition region formed of crushed ground material and a hardening suspension, providing a smooth interface with the surrounding ground, and optionally incorporating a metal reinforcing element and heat exchanger, to enhance thermal embedding and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a foundation element is formed with a defined transition region using crushed ground material and hardening suspension, then heat transfer efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The invention changes the material parameters at the transition region by using crushed ground material mixed with hardening suspension, creating a gradient structure that optimizes thermal contact. This parameter change in material composition and structure enables improved heat transfer from the foundation element to the surrounding ground without requiring complex external systems

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The transition region is designed with local quality by concentrating the crushed ground material and hardening suspension specifically at the interface between the foundation element and surrounding ground. This localized treatment creates optimal thermal embedding conditions at the critical heat transfer interface while maintaining simpler construction methods for the bulk foundation element

Inventive Principle:
Principle #3Local quality

2Reliability

If a transition region with crushed ground material is created, then thermal embedding is enhanced, but construction time increases

Engineering Contradiction:
Improvethermal embeddingVSAvoidconstruction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The crushed ground material is prepared and positioned in the transition region before the hardening suspension is added and before the foundation element is fully installed. This preliminary arrangement of materials ensures that when the suspension hardens, the thermal embedding structure is already in place, reducing on-site construction time while maintaining reliable thermal contact

Inventive Principle:
Principle #10Preliminary action

3Loss of energy

If a smooth interface is provided between foundation element and surrounding ground, then heat emission and absorption are improved, but material consumption increases

Engineering Contradiction:
Improveheat emission and absorptionVSAvoidmaterial consumption
Core Design Contradiction:
Loss of energyVSQuantity of substance

Solution Approach 1:

The transition region uses crushed ground material which creates a porous structure that allows the hardening suspension to penetrate and bond effectively. This porous configuration increases the surface area for heat transfer, improving heat emission and absorption efficiency while using a controlled amount of materials that fill the void spaces rather than requiring excessive material volumes

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves heat transfer by embedding the foundation element more effectively in the ground, allowing for better heat emission and absorption, and ensures high stability and solidity.

Implementation Method 1

a hole is produced in ground, in which a foundation element is formed by means of a hardenable mass, wherein, prior to the hardening of the mass

Methodology Applied
Scientific EffectHardening: Phase Change

Implementation Method 2

heat transfer between the foundation element and the surrounding ground

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS10711424B2Foundation element and method for producing a foundation element
Publication Date: 2020.07.14 BAUER SPEZIALTIEFBAU GMBH
  • US10711424B2 patent drawing
  • US10711424B2 patent drawing
  • US10711424B2 patent drawing

AI summary

The invention relates to a foundation element in the ground and to a method for producing the foundation element which is formed of a hardenable mass, wherein, prior to hardening, at least one heat exchanger element is inserted. According to the invention a transition region towards the surrounding ground is provided, in which the foundation element is formed of crushed ground material of the surrounding ground with a hardening suspension.