Real-Time 3D Model Generation for Foundation Engineering Tool Monitoring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing foundation engineering methods for producing columnar structures in the ground, such as high-pressure injection bodies, face challenges in achieving precise dimensions due to varying ground conditions, leading to increased time and costs, especially when multiple bodies are required to provide sealing or stability, and current monitoring techniques are either cumbersome or require significant effort for data evaluation.

Innovation Solution

A method and apparatus that record the rotating and feeding motions of a foundation engineering tool in real-time, combined with additional processing parameters, to generate a three-dimensional model of the structure being produced, allowing for immediate display and identification of defects, enabling prompt corrections and reducing the need for overlap between adjacent structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If HPI-bodies are produced with larger overlap to ensure sealing, then sealing reliability is improved, but the number of HPI-bodies increases leading to greater time and cost

Engineering Contradiction:
Improvesealing reliabilityVSAvoidconstruction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces mechanical measurement methods (geophones driven into the ground) with a sensor system integrated into the drill rod that uses electromagnetic or acoustic fields to detect the boundary of the injection body. This substitution enables continuous real-time measurement without additional mechanical intervention, allowing precise determination of HPI-body dimensions and optimization of overlap requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements continuous feedback by recording the boundary of the injection body during the injection process itself. The sensor system provides real-time data on the radial extension of the HPI-body, enabling immediate adjustment of injection parameters or positioning of subsequent HPI-bodies to minimize overlap while ensuring sealing integrity.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If measuring means is fixed on the drill rod for continuous monitoring, then measurement precision is improved, but the complexity of the construction apparatus increases

Engineering Contradiction:
Improvedimensional measurement precisionVSAvoidapparatus complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the measurement function with the existing drill rod structure by integrating sensors directly onto the drill rod. This combination eliminates the need for separate measuring apparatus and reduces overall system complexity while maintaining continuous measurement capability. The sensor system becomes an inherent part of the injection apparatus rather than an add-on component.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The drill rod serves multiple functions: it acts as both the injection medium delivery system and the measurement platform. By making the drill rod universal, the patent avoids adding dedicated measuring equipment, thereby reducing apparatus complexity while achieving precise continuous monitoring of HPI-body formation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Difficulty of detecting and measuring

If geophones are driven into the ground for monitoring, then measurement capability is improved, but additional workload and human resources are required

Engineering Contradiction:
Improvemeasurement capabilityVSAvoidoperational simplicity
Core Design Contradiction:
Difficulty of detecting and measuringVSEase of operation

Solution Approach 1:

The drill rod with integrated sensors performs measurement automatically during the injection process without requiring separate measurement operations. The system is self-sufficient, using its own structure as the measurement platform, thereby eliminating the need for additional human intervention or separate measurement teams.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The measurement capability is built into the drill rod before the injection process begins. By preliminarily integrating the sensor system onto the drill rod, the patent eliminates the need for post-injection or separate pre-injection measurement operations, simplifying the overall workflow and reducing operational complexity.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11377811B2Foundation engineering method and construction apparatus for producing a columnar structure in the ground
Publication Date: 2022.07.05 BAUER SPEZIALTIEFBAU GMBH
  • US11377811B2 patent drawing
  • US11377811B2 patent drawing
  • US11377811B2 patent drawing

AI summary

The invention relates to a foundation engineering method and a construction apparatus for producing a columnar structure in the ground, in which a foundation engineering tool is driven in a rotating manner about an axis of rotation and introduced with a feeding motion into a ground, wherein the columnar structure is produced in the ground. According to the invention it is provided that during the production of the columnar structure a rotating motion and a feeding motion of the foundation engineering tool are recorded over time and forwarded to an evaluation unit, in that by means of a sensor means at least one further processing parameter is recorded over time during the production of the columnar structure in the ground and is forwarded to the evaluation unit and in that by the evaluation unit a three-dimensional model of the columnar structure is produced and displayed.