FOUP Lid Handling for Faster Inner-Surface Cleaning

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Solution Overview

Problem

Current devices for cleaning pot-shaped transport containers, such as FOUPs for semiconductor wafers and EUV lithography masks, require complex movement routines and are costly due to the need for long-reaching gripping and moving devices to access the inner surfaces, leading to prolonged cleaning processes and high production downtimes.

Innovation Solution

A device with a closure body that can be moved between two positions to simplify the handling and cleaning process, featuring a fastening unit like a hinge to reduce technical effort and allow for automated locking and unlocking, enabling the use of simpler and less expensive gripping and moving devices, and a cover handling unit for independent cleaning and drying of inner and outer surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a long-reaching gripping and moving device is used to access the inner surface of FOUPs for cleaning, then the inner surface can be cleaned, but the device complexity and cost increase significantly

Engineering Contradiction:
Improvecleaning capabilityVSAvoidgripping and moving device complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is divided into multiple handling units, each responsible for specific cleaning tasks. The closure body is segmented to allow the FOUP to be positioned in different orientations, enabling simpler gripping devices to access the inner surface without requiring long-reaching mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The closure body is made movable between different positions, allowing the FOUP to be repositioned dynamically during the cleaning process. This enables the gripping and moving device to use simpler, shorter mechanisms while still accessing the inner surface through coordinated movement of the FOUP itself.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the FOUP is kept in a fixed position during cleaning, then the gripping and moving device can operate, but the cleaning process duration increases

Engineering Contradiction:
Improvegripping and moving device operationVSAvoidcleaning process speed
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The FOUP is made dynamically repositionable through the movable closure body. During cleaning, the FOUP can be quickly switched between different positions and orientations, allowing the gripping and moving device to operate more efficiently and reduce overall cleaning time while maintaining ease of operation.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the cover is removed to clean the inner surface, then thorough cleaning is possible, but the handling process becomes more complex

Engineering Contradiction:
Improvecleaning thoroughnessVSAvoidhandling process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of removing the cover to access the inner surface, the FOUP is inverted or repositioned using the movable closure body. This allows the inner surface to be accessed and cleaned from the outside through coordinated movement, eliminating the need for cover removal while maintaining cleaning thoroughness.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS20230411195A1Device and method for handling pot-shaped hollow bodies, more particularly transport containers for semiconductor wafers or EUV lithography masks
Publication Date: 2023.12.21 GSEC GERMAN SEMICON EQUIP CO GMBH
  • US20230411195A1 patent drawing
  • US20230411195A1 patent drawing
  • US20230411195A1 patent drawing

AI summary

A device for handling pot-shaped hollow bodies, more particularly transport containers for semiconductor wafers or for EUV lithography masks includes a wall, which encloses an inner space, a gripping and moving apparatus arranged in an inner space for moving the hollow body within the inner space and a wall opening which is formed by the wall, can be closed by a closure body and through which the inner space is accessible. The device includes a lid handling unit which can be detachably connected to the lid. The lid can be connected to the lid handling unit and is separated from the hollow body.