Four-Column Floating Wind Foundations With Active Ballast Trim

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Solution Overview

Problem

Floating wind turbines face challenges in designing a platform that can withstand dynamic wind, wave, and current loads while minimizing cost, weight, and maximizing performance, especially for larger turbines exceeding 15 MW, with a focus on structural integrity and reliability over the project lifecycle.

Innovation Solution

A semi-submersible wind turbine platform with four interconnected columns, including a turbine-hosting column and three stabilizing columns, utilizing a centrally located tower to reduce platform inertia, combined with a Hull Trim System (HTS) for active ballast management, to optimize power production and reduce loading.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a floating platform with large-diameter columns is used to provide buoyancy and support the wind turbine structure, then the platform can support larger turbines exceeding 15 MW, but the platform mass and weight increase significantly

Engineering Contradiction:
Improvewind turbine power capacityVSAvoidplatform mass
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The platform is divided into multiple columns (typically four) that are interconnected by bracing members. Each column independently provides buoyancy support, allowing the total load to be distributed across multiple smaller structural elements rather than requiring a single large-mass structure. This segmentation enables support for high-power turbines while controlling overall platform mass.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The platform utilizes composite construction combining buoyant columns with steel or concrete bracing members. This composite approach optimizes the strength-to-weight ratio, providing the necessary structural integrity to support 15+ MW turbines while minimizing unnecessary mass. The bracing members are designed with optimized cross-sections that provide required stiffness without excessive weight.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the platform structure is designed to resist dynamic wind, wave, and current loads with robust structural design, then structural integrity and reliability are improved, but the platform mass and manufacturing cost increase

Engineering Contradiction:
Improvestructural integrityVSAvoidplatform mass
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The bracing members are designed with varying cross-sectional properties along their length, with thicker sections positioned at locations experiencing highest stress concentrations (such as near column connections and mid-span regions). This local quality optimization ensures structural integrity under dynamic loads while avoiding uniform over-design throughout the entire member, thereby reducing unnecessary mass.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The platform design incorporates pre-calculated load paths and structural reinforcement at critical locations identified through preliminary structural analysis. By anticipating and preparing for extreme wind, wave, and current loads in the design phase, the structure achieves required reliability without requiring excessive mass during operation.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If the platform is designed with standardized components for commercial scale production, then manufacturing cost and ease of manufacture are improved, but design flexibility and adaptability to different turbine configurations are reduced

Engineering Contradiction:
ImprovestandardizationVSAvoiddesign flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The platform employs standardized column and bracing member designs that can serve multiple functions and accommodate different turbine configurations. The modular standardized components can be arranged in various configurations to suit different power ratings and operational requirements, maintaining design flexibility while benefiting from standardized manufacturing processes and supply chains.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If the tower is centrally located on the platform to reduce platform inertia, then annual energy production and power production are improved, but the structural complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveannual energy productionVSAvoidplatform structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The tower is centrally located and directly connected to the platform's center of gravity, merging the tower positioning with the platform's rotational axis. This consolidation simplifies the overall structure by eliminating the need for offset support mechanisms or complex counterbalancing systems, thereby reducing structural complexity while maximizing energy production through reduced platform inertia.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances structural stability, reduces fatigue loads, and increases annual energy production by up to 2% compared to passive systems, while minimizing platform mass and footprint, achieving a coupled eigenfrequency that separates from the blade passing frequency, thus reducing fatigue damage.

Implementation Method 1

utilizing a centrally located tower to reduce platform inertia, combined with a Hull Trim System (HTS) for active ballast management

Methodology Applied
Scientific EffectBallast management:

Implementation Method 2

a floating wind turbine requires a platform that provides buoyancy to support the weight of the whole structure

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentUS20250327441A1Four-column floating wind turbine foundations
Publication Date: 2025.10.23 PRINCIPLE POWER INC
  • US20250327441A1 patent drawing
  • US20250327441A1 patent drawing
  • US20250327441A1 patent drawing

AI summary

A floatable, semi-submersible platform for a wind turbine includes a central turbine-tower-hosting column and three or more stabilizing columns. Upper main beams connect the top ends of the stabilizing columns to a top node that is itself connected about the turbine-tower-hosting column. Lower main beams connect the bottom ends of the stabilizing columns to a bottom node that is also connected about the turbine-tower-hosting column. Fixed ballast components may be located within the turbine-tower-hosting column and within the lower main beams. Hull trim compartments for containing ballast may be provided in the three stabilizing columns, and/or lower main beams, with transfer of ballast between the compartments being controlled by a hull trim system (HTS).