Four-Fold Colloidal Crystal Immobilization for Unconstrained Spaces

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Solution Overview

Problem

Existing methods for producing colloidal crystals with a four-fold symmetric pattern require constrained spaces, limiting their use in applications where stability in unconstrained environments is necessary.

Innovation Solution

A method for producing a colloidal crystal with a four-fold symmetric pattern that allows it to exist stably in geometrically unconstrained spaces, involving a crystallization step to form a charged colloidal crystal between a substrate and an opposed plate, followed by an immobilization step using electrostatic adsorption, and alternating layers with oppositely charged colloidal particles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a constrained space with a gap of about 1 to 100 μm is used to form a four-fold symmetric pattern, then the four-fold symmetric pattern is achieved, but the colloidal crystal cannot be maintained unless the special constrained environment is maintained

Engineering Contradiction:
Improvefour-fold symmetric patternVSAvoidmaintainability in unconstrained space
Core Design Contradiction:
ShapeVSAdaptability or versatility

Solution Approach 1:

The substrate surface is pre-modified with a periodic pattern structure before colloidal particle deposition. This preliminary structuring of the substrate creates predetermined nucleation sites that guide the self-assembly of colloidal particles into a four-fold symmetric pattern, eliminating the need for constrained spaces during the formation process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the mechanical constraint system (physical gap of 1-100 μm) with a chemical/physical field system (electrostatic field). By controlling the electrostatic interaction between charged substrate and colloidal particles, the four-fold symmetric pattern is achieved without mechanical confinement, allowing the crystal to be maintained in unconstrained spaces

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Shape

If a constrained space is used to produce colloidal crystal with four-fold symmetry, then the pattern is formed, but the device complexity increases due to the need for special environment maintenance

Engineering Contradiction:
Improvefour-fold symmetric patternVSAvoidconstrained space structure
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The invention extracts and removes the constrained space requirement from the system. By transferring the pattern-forming function from the geometric constraint to the substrate surface modification, the complex constrained space structure (gap of 1-100 μm) is eliminated, simplifying the overall device while maintaining the four-fold symmetric pattern

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The four-fold symmetric pattern is copied from the substrate surface structure to the colloidal crystal arrangement. The substrate is prepared with a periodic pattern that serves as a template, and the colloidal particles replicate this pattern during self-assembly, eliminating the need for complex constrained space structures

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the formation of stable colloidal crystals with a four-fold symmetric pattern in unconstrained spaces, facilitating their use in optical elements and providing optical transparency in certain layers, thus mimicking a simple cubic lattice structure.

Implementation Method 1

The 'charged colloidal particles' having a charge on their surface align regularly and spontaneously with a distance between particles in a colloidal dispersion when appropriate conditions are selected, due to electrostatic repulsive force acting between the particles

Methodology Applied
Scientific EffectElectrostatic repulsive force: Electrostatics

Implementation Method 2

an immobilization step of electrostatically adsorbing and immobilizing, onto the substrate, the charged colloidal crystal with the four-fold symmetric pattern formed of a single layer of the first colloidal particles

Methodology Applied
Scientific EffectElectrostatic adsorption: Electrostatics

Data Source

PatentUS20250230573A1Colloidal crystal and production method therefor
Publication Date: 2025.07.17 MURATA MFG CO LTD
  • US20250230573A1 patent drawing
  • US20250230573A1 patent drawing
  • US20250230573A1 patent drawing

AI summary

There are provided a colloidal crystal having a four-fold symmetric pattern and capable of stably existing even in a geometrically unconstrained space, and a method for producing the same.The colloidal crystal of the present invention exists in a geometrically unconstrained space and has a four-fold symmetric pattern. The colloidal crystal of the present invention can be produced by filling a dispersion of colloidal particles between a substrate 1 and an opposed plate 2 facing the substrate 1 to precipitate a charged colloidal crystal having a four-fold symmetric pattern (crystallization step S1); and electrostatically adsorbing and immobilizing, onto the substrate 1, the charged colloidal crystal having a four-fold symmetric pattern (immobilization step S2).