Four-Lens Camera Assembly Optimizing Field-of-View and Weight

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Solution Overview

Problem

Existing wide-angle camera lens assemblies face challenges in achieving miniaturization and high image quality while maintaining a compact structure and low sensitivity, as increasing the number of lenses to enhance field-of-view often leads to increased weight and aberration issues.

Innovation Solution

A camera lens assembly comprising four lenses with specific refractive powers, surface types, and axial spacings, including a diaphragm and band-pass optical filter, is designed to optimize focal lengths, curvature ratios, and thickness relationships to achieve a wide-angle, compact, and high-quality imaging solution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the number of lenses is increased to enlarge the field-of-view, then the wide-angle characteristic is improved, but the weight and complexity of the lens assembly increase

Engineering Contradiction:
Improvefield-of-viewVSAvoidweight of lens assembly
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The patent applies parameter changes by optimizing the refractive indices, curvatures, and thicknesses of each lens element. Specifically, the first lens has a positive refractive power with specific curvature relationships (0.2<r1/|r2|<0.5), and subsequent lenses have controlled refractive powers and surface curvatures. These parameter optimizations allow achieving wide-angle characteristics (field-of-view ≥ 70 degrees) with only four lenses, avoiding the need for additional lens elements that would increase weight.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Each lens element in the four-lens assembly performs multiple functions. The first lens not only provides positive refractive power but also contributes to correcting spherical aberration. The second and third lenses with negative refractive powers simultaneously expand the field-of-view and correct chromatic aberration. The fourth lens with positive refractive power finalizes the focusing while maintaining compact dimensions. This multi-functionality allows the compact four-lens design to achieve wide-angle performance without requiring additional specialized lenses.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the number of lenses is increased to enlarge the field-of-view, then the wide-angle characteristic is improved, but the device complexity increases

Engineering Contradiction:
Improvefield-of-viewVSAvoidcomplexity of lens assembly
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent systematically optimizes multiple parameters including refractive indices (1.5<n1<1.7, 1.6<n2<1.8), curvature ratios (0.2<r1/|r2|<0.5, 0.5<|r3|/r4<1.5), and thickness-to-focal-length ratios (0.1<ct1/|f1|<0.3). These controlled parameter ranges enable achieving wide-angle characteristics with minimal lens elements, simplifying the overall device structure while maintaining high imaging quality and reducing alignment complexity during assembly.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The lens assembly is segmented into four distinct lens elements with specific functional assignments. The first lens (positive power) handles initial light convergence, the second lens (negative power) expands the field and corrects aberrations, the third lens (negative power) further refines the optical path, and the fourth lens (positive power) provides final focusing. This functional segmentation allows each element to be optimized independently within controlled parameter ranges, simplifying the design and manufacturing process compared to a single complex lens or excessive number of elements.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the number of lenses is increased to enlarge the field-of-view, then the wide-angle characteristic is improved, but the imaging quality deteriorates due to increased aberrations

Engineering Contradiction:
Improvefield-of-viewVSAvoidimaging quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent employs precise parameter control to correct optical aberrations. The first lens has a positive refractive power with controlled curvature ratio (0.2<r1/|r2|<0.5) to minimize spherical aberration. The second and third lenses have negative refractive powers with specific curvature relationships (0.5<|r3|/r4<1.5) to correct chromatic and coma aberrations. The fourth lens with positive refractive power and controlled thickness ratio (0.1<ct4/f4<0.3) provides final focusing while maintaining image quality. These parameter optimizations enable wide-angle performance (field-of-view ≥ 70 degrees) with high imaging quality without requiring additional corrective lenses.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harm of negative refractive powers (which can introduce aberrations) into a benefit by strategically placing negative-power lenses (second and third elements) in specific positions within the optical path. The negative powers are used to counteract the spherical and chromatic aberrations introduced by the positive-power first and fourth lenses. This approach transforms what could be harmful aberration sources into corrective elements, achieving high imaging quality across the wide field-of-view without adding more lens elements.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively enlarges the field-of-view, reduces sensitivity, and corrects aberrations, resulting in a compact, lightweight lens assembly with improved imaging quality suitable for portable devices.

Implementation Method 1

a first lens, a second lens, a third lens and a fourth lens, the lenses having refractive powers

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10962739B2Camera lens assembly
Publication Date: 2021.03.30 ZHEJIANG SUNNY OPTICAL CO LTD
  • US10962739B2 patent drawing
  • US10962739B2 patent drawing
  • US10962739B2 patent drawing

AI summary

The present disclosure discloses a camera lens assembly includes, sequentially along an optical axis from an object side to an image side, a first lens, a second lens, a third lens and a fourth lens, the lenses having refractive powers. At least one of the first lens or the second lens has a positive refractive power. An object-side surface of the third lens and an image-side surface of the fourth lens are both concave surfaces. Half of a diagonal length ImgH of an effective pixel area on an image plane of the camera lens assembly and a total effective focal length f of the camera lens assembly satisfy: ImgH/f&gt;1.