Four-Lens Projection Assembly for Miniaturization and Aberration Control

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Solution Overview

Problem

Conventional projection lens assemblies face challenges in miniaturization and achieving high imaging quality due to increased lens count, which leads to larger size and distortion issues, particularly when trying to match with defractive optical elements for accurate beam redistribution.

Innovation Solution

A projection lens assembly comprising four lenses with specific refractive powers, surface types, and axial spacings, including a first lens with positive refractive power, a second lens with negative refractive power and concave surfaces, a third lens with positive or negative refractive power, and a fourth lens with positive refractive power and a convex image-side surface, optimized to achieve telecentricity, reduce aberrations, and enhance light transmittance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the number of lenses is increased to eliminate aberrations and enhance resolution, then imaging quality is improved, but the total track length increases, which is not conductive to miniaturization

Engineering Contradiction:
Improveimaging qualityVSAvoidtotal track length
Core Design Contradiction:
Manufacturing precisionVSLength of moving object

Solution Approach 1:

The patent applies parameter changes by carefully controlling the focal lengths, spacing distances, and curvature radii of the four lenses to achieve optimal imaging quality with a compact total track length. The conditional expressions define specific parameter ranges that balance aberration correction with miniaturization requirements

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite lens system combining four different lens elements with varying refractive powers and surface curvatures. This composite structure allows each lens to contribute differently to aberration correction while maintaining a compact overall design

Inventive Principle:
Principle #40Composite materials

2Area of stationary object

If the field-of-view is enlarged, then coverage area is improved, but distortion increases and imaging quality deteriorates

Engineering Contradiction:
Improvefield-of-viewVSAvoidimaging quality
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent applies local quality by designing each lens with specific surface curvatures and refractive powers tailored to correct aberrations in different regions of the field. The conditional expressions ensure that each lens element contributes to correcting distortion and maintaining imaging quality across the entire enlarged field-of-view

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If the number of lenses is increased to eliminate aberrations, then resolution is enhanced, but device complexity increases

Engineering Contradiction:
ImproveresolutionVSAvoidlens assembly complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent uses a composite lens system with four elements that work together to correct aberrations and enhance resolution. The structured arrangement with defined spacing and focal length relationships achieves high resolution while controlling overall system complexity

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables miniaturization while maintaining high imaging quality and large aperture, with improved light transmittance and reduced distortion, effectively addressing the limitations of conventional lens assemblies.

Implementation Method 1

a first lens having a positive refractive power

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a second lens having a negative refractive power

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a third lens having a positive refractive power or a negative refractive power

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 4

a fourth lens having a positive refractive power, where an image-side surface of the fourth lens may be a convex surface

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10969565B2Projection lens assembly
Publication Date: 2021.04.06 ZHEJIANG SUNNY OPTICAL CO LTD
  • US10969565B2 patent drawing
  • US10969565B2 patent drawing
  • US10969565B2 patent drawing

AI summary

A projection lens assembly is provided. The projection lens assembly includes, sequentially along an optical axis from a source-side to an image side, a first lens having a positive refractive power; a second lens having a negative refractive power, where a source-side surface and an image-side surface of the second lens are concave surfaces; a third lens having a positive refractive power or a negative refractive power; and a fourth lens having a positive refractive power, where an image-side surface of the fourth lens is a convex surface. A total effective focal length f of the projection lens assembly and an effective focal length f1 of the first lens satisfy: 2.0<f/f1<3.5.