Four Motor Direct Driving System Axle Control

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Solution Overview

Problem

Current electric vehicles face challenges with unsprung mass and handling due to the weight of in-wheel motors, which can affect ride quality and efficiency, and often require transmission or gearbox systems that add complexity.

Innovation Solution

A driving system with multiple electric motors connected directly to the vehicle's axles and wheels, controlled by a vehicle control unit that distributes power based on inputs from accelerator pedals, brake pedals, and steering wheels, eliminating the need for a transmission or gearbox and allowing for independent motor operation and differential transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If in-wheel motors are used to eliminate transmission systems, then device complexity is reduced, but unsprung mass increases which adversely affects ride and handling

Engineering Contradiction:
Improvetransmission system complexityVSAvoidunsprung mass
Core Design Contradiction:
Device complexityVSWeight of moving object

Solution Approach 1:

The system segments the powertrain by using four independent electric motors, one for each wheel, eliminating the need for a centralized transmission system. This segmentation allows direct drive to each wheel while maintaining control over individual motor placement and weight distribution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the mechanical transmission system with an electronically controlled motor system. Instead of using a gearbox and differential mechanisms, the system uses electronic control units to independently manage each motor's output, substituting mechanical complexity with electronic control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Volume of moving object

If in-wheel motors are placed directly in the wheel cavity, then compactness is improved, but unsprung mass increases which adversely affects ride and handling

Engineering Contradiction:
Improvemotor system compactnessVSAvoidunsprung mass
Core Design Contradiction:
Volume of moving objectVSWeight of moving object

Solution Approach 1:

The patent moves the motors from a two-dimensional in-wheel placement to a three-dimensional arrangement where motors are mounted on the vehicle chassis and connected to wheels via axles. This dimensional change allows motor weight to be supported by the sprung mass (chassis) rather than adding to unsprung mass (wheel assembly).

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If traditional transmission systems are used, then power distribution control is improved, but device complexity increases

Engineering Contradiction:
Improvepower distribution controlVSAvoidtransmission system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system implements feedback control through electronic control units that monitor wheel speed, vehicle acceleration, and other parameters to dynamically adjust power distribution to each motor. This electronic feedback mechanism provides precise power control without requiring complex mechanical transmission components.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces electronic control units as intermediaries between the power source and the wheels. These control units manage power distribution, torque vectoring, and coordination between motors, replacing the need for mechanical intermediaries like gearboxes and differentials.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces unsprung mass, improves ride and handling, and enables efficient power distribution to each wheel, allowing for differential wheel speeds during turns without the need for a mechanical gearbox.

Implementation Method 1

Inverters may receive the output signals of the vehicle control unit and modify the voltage before it enters the electric motors

Methodology Applied
Scientific EffectElectrical Energy Transformation:

Data Source

PatentUS10023073B2Four motor direct driving system
Publication Date: 2018.07.17 THUNDER POWER NEW ENERGY VEHICLE DEV CO LTD
  • US10023073B2 patent drawing
  • US10023073B2 patent drawing
  • US10023073B2 patent drawing

AI summary

A driving system for electric vehicles. The driving system may have two or more electric motors, each with voltage inputs, which are connected to the axles and tires of the vehicle. A variable input control may provide a signal that indicates its current operation position to a vehicle control unit. The vehicle control unit takes the information from the variable input control and determines how much power to send to each of the electric motors' voltage inputs.