Four-Point Contact Bearing Assembly for Low-Sliding Load Support

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Solution Overview

Problem

High-precision bearings in applications like robot joints and wind turbine blades face issues with sliding, energy loss, and uneven load distribution due to radial and axial forces, leading to increased wear and complexity in assembly.

Innovation Solution

A bearing assembly with balls having four contact points with raceways, arranged in a specific quadrant configuration to distribute load evenly and reduce friction, allowing for stable support of radial and axial loads with low energy loss and simplified assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If cylindrical rollers are used in crossed roller bearings, then the bearing can support radial and axial loads with high rigidity, but sliding occurs between rollers and raceway surfaces leading to increased wear and energy loss

Engineering Contradiction:
Improveload support capabilityVSAvoidenergy loss due to sliding
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The patent replaces cylindrical rollers with spherical rolling elements (balls). The spherical shape allows the balls to roll on both raceway surfaces simultaneously, converting sliding friction into rolling friction. This curvature-based solution eliminates the sliding that occurs with cylindrical rollers, reducing energy loss and wear while maintaining load support capability.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If spacers are added to prevent sliding between rollers, then wear is reduced, but the bearing complexity and assembly cost increase

Engineering Contradiction:
Improvewear resistanceVSAvoidbearing structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the spacers that were previously needed to prevent sliding between cylindrical rollers. By extracting this auxiliary component and replacing the roller geometry with spherical balls, the design achieves wear resistance without the added complexity of spacers, simplifying both structure and assembly.

Inventive Principle:
Principle #2Taking out (Extraction)

3Strength

If alternating positioning of rollers is used in crossed roller bearings, then load distribution is improved, but special assembly mechanisms are required increasing assembly effort

Engineering Contradiction:
Improveload distributionVSAvoidassembly simplicity
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent uses identical spherical balls in all positions throughout the bearing, replacing the alternating roller configuration. This homogeneous design allows balls to be freely interchangeable and eliminates the need for special assembly mechanisms required to position alternating rollers, significantly simplifying manufacturing and assembly while maintaining uniform load distribution.

Inventive Principle:
Principle #33Homogeneity

4Force

If axial ball bearing is used to support axial forces, then axial load capacity is improved, but radial load rigidity becomes minimal and eccentricity occurs

Engineering Contradiction:
Improveaxial load capacityVSAvoidradial load rigidity
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The patent creates a universal bearing design where spherical balls can simultaneously support both axial and radial loads through their four contact points with the raceways. This multi-functional capability eliminates the need to choose between axial ball bearings (for axial loads) and radial ball bearings (for radial loads), providing both load types with high rigidity in a single bearing configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

5Force

If four-point contact ball bearing is used, then radial and axial loads can be supported, but contact pressure is high at only two active contact points leading to wear

Engineering Contradiction:
Improveload support capabilityVSAvoidcontact pressure
Core Design Contradiction:
ForceVSStress or pressure

Solution Approach 1:

The patent employs a dynamic four-point contact configuration where the active contact points adapt to the load direction. Unlike static four-point contact bearings that have fixed contact points, this design allows all four contact points to remain active under varying load conditions, dynamically distributing contact pressure evenly and preventing the high localized stress that causes wear.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bearing assembly achieves low sliding and friction, reduced wear, and uniform load distribution, supporting radial and axial loads effectively while being cost-effective and simple to manufacture.

Implementation Method 1

balls which roll on raceways that are disposed on the raceway elements

Methodology Applied
Scientific EffectRolling friction: Friction

Implementation Method 2

low sliding and friction losses as well as a high bending rigidity

Methodology Applied
Scientific EffectSliding friction reduction: Friction

Data Source

PatentUS20230313837A1Bearing assembly
Publication Date: 2023.10.05 AB SKF SKF PATENT DEPARTMENT
  • US20230313837A1 patent drawing
  • US20230313837A1 patent drawing
  • US20230313837A1 patent drawing

AI summary

A bearing assembly includes first and second raceways and balls between the raceways, and is conceptually divided into four quadrants by a ball rotational axis and an axis perpendicular to the ball rotational axis. The second raceway includes a first portion lying in the first quadrant and a second portion lying in the second quadrant, and the first raceway includes a first portion lying in the third quadrant and a second portion lying in the fourth quadrant. Each of the balls has a raceway contact point in each of the quadrants, and a center of curvature of each of the portion of the raceway in each quadrant is located in an opposite quadrant. The contact points are offset from the axis perpendicular to the ball axis of rotation and are arranged in a range of ±10°, around the axis perpendicular to the ball axis of rotation.