Four-Wheel ATV Suspension Geometry for Vertical Obstacle Clearance

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Solution Overview

Problem

Existing all-terrain vehicles for physically disabled individuals face challenges in navigating uneven terrain, including obstacles like kerbstones and roots, and often fail to meet national wheelchair standards, limiting their use and accessibility.

Innovation Solution

A four-wheel driven, all-terrain vehicle with a unique suspension geometry featuring A-arm control arms and adjustable kick-up, anti-squat, and camber angles, along with over-dimensioned tires and hydraulic damping, allowing it to traverse rough terrain while adhering to wheelchair dimensions and safety standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the vehicle uses conventional spring geometry for wheel suspensions, then it can be manufactured with standard components, but it cannot effectively pass vertical obstacles in rough terrain

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidterrain capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent applies parameter changes by modifying the suspension geometry parameters, specifically the kick-up angle of the control arms. The control arms are designed with a kick-up angle between 5-30 degrees, which changes the suspension's mechanical characteristics to enable effective passage of vertical obstacles while maintaining manufacturability with standard components

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the vehicle is designed with enhanced terrain capability to pass obstacles, then it can navigate rough terrain effectively, but its outer dimensions exceed wheelchair standards

Engineering Contradiction:
Improveterrain capabilityVSAvoidvehicle dimensions
Core Design Contradiction:
Adaptability or versatilityVSLength of moving object

Solution Approach 1:

The patent resolves this contradiction by optimizing geometric parameters of the suspension system. The control arm lengths, kick-up angles, and attachment point positions are carefully selected to achieve maximum obstacle-clearing capability while keeping the vehicle's outer dimensions within wheelchair standard limits

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If the vehicle uses a stable suspension geometry, then it maintains manufacturing consistency, but it cannot adapt to varying terrain conditions and obstacles

Engineering Contradiction:
Improvesuspension geometry consistencyVSAvoidterrain adaptability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by designing the suspension with movable control arms that can dynamically adjust their position and angle in response to terrain variations. The control arms rotate about fixed axes, allowing the suspension geometry to adapt automatically to different obstacle heights and ground conditions while maintaining consistent manufacturing specifications for the fixed mounting points

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vehicle effectively navigates uneven terrain, including vertical obstacles, maintains stability, and meets national wheelchair requirements, enhancing the mobility and safety of physically disabled users.

Implementation Method 1

a right front damping device and a left front damping device, each of which is connected to the frame and to a respective one of the right and left lower control arms

Methodology Applied
Scientific EffectHydraulic damping: Hydraulic Press

Implementation Method 2

the spring geometry and the attachment points of the spring components can improve the driving dynamics

Methodology Applied
Scientific EffectSpring elasticity: Spring

Data Source

PatentEP4412895B1A four-wheel driven, all-terrain vehicle
Publication Date: 2025.12.24 EXOTEK AS
  • EP4412895B1 patent drawingFigure 1
  • EP4412895B1 patent drawingFigure 2
  • EP4412895B1 patent drawingFigure 3

AI summary

A four-wheel driven, all-terrain vehicle is disclosed comprising a frame (1) which is provided with a bracket device (18), where the frame (1) comprises a right front wheel suspension (2) and a left front wheel suspension (3) with a right front wheel (6) and a left front wheel respectively and a right rear wheel suspension (4) and a left rear wheel suspension (5) with a right rear wheel (8) a left rear wheel (9) respectively. The right front wheel suspension (2) comprises a right, upper, front control arm (10) which is shaped as an A-arm and is connected to the frame (1) with a right, upper, front connecting connection (50) and a right, upper, rear connecting connection (51), and a right, lower, front control arm (12) which is shaped as a curved A-arm and is connected to the frame (1) with a right, lower, front connecting connection (56) and a right, lower, rear connecting connection (57). The left front wheel suspension (3) comprises a left, upper, front control arm (11) which is shaped as an A-arm and is connected to the frame (1) with a left, upper, front connecting connection (53) and left, upper, rear connecting connection (54), and a left, lower, front control arm (13) which is shaped as a curved A-arm and is connected to the frame (1) with a left, lower, front connecting connection (59) and a left, lower, rear connecting connection (60). The right, upper, front connecting connection (50) is connected to the frame (1) vertically higher than the right, upper rear connecting connection (51) such that the right, upper, front control arm (10) is inclined relative to a horizontal plane, and the right, lower, front connecting connection (56) is connected to the frame (1) vertically higher than the right, lower rear connecting connection (57) such that the right, lower, front control arm (12) is inclined relative to a horizontal plane. The left, upper, front connecting connection (53) is connected to the frame (1) vertically higher than the left, upper rear connecting connection (54) such that the left, upper, front control arm (11) is inclined relative to a horizontal plane, and the left, lower, front connecting connection (59) is connected to the frame (1) vertically higher than the left, lower rear connecting connection (60) such that the left, lower, front control arm (13) is inclined relative to a horizontal plane.