Dynamic Torque Management for Four-Wheel Drive Engagement

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Solution Overview

Problem

Existing methods for operating four-wheel drive motor vehicles, such as trucks, lack efficient dynamic and safe torque management, particularly during transitions between two-wheel and four-wheel drive modes, leading to potential excessive slip and inefficient energy use.

Innovation Solution

A method that uses an electronic computing device to determine and manage the engagement time and torque distribution between wheels, ensuring the torque exceeds a limit value only when four-wheel drive is engaged, thereby preventing excessive slip and optimizing energy efficiency by dynamically adjusting torque based on driver requests and vehicle conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the torque provided by the drive unit is increased to improve vehicle dynamics and acceleration performance, then the drive performance is improved, but excessive slip between the wheels and ground surface occurs when four-wheel drive is disengaged

Engineering Contradiction:
Improvevehicle acceleration performanceVSAvoidwheel slip control
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent implements dynamic torque management by continuously monitoring vehicle operating conditions (acceleration requests, vehicle speed, yaw rate) and adjusting the torque provided by the drive unit in real-time. The control system dynamically adapts torque limits based on whether four-wheel drive is engaged or disengaged, allowing high torque delivery when four-wheel drive is active to improve acceleration, while automatically reducing torque limits when four-wheel drive is disengaged to prevent excessive wheel slip.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs feedback control mechanisms where the electronic control unit continuously monitors vehicle dynamics parameters including wheel slip, yaw rate, and acceleration requests. Based on this feedback, the system adjusts the torque provided by the drive unit to maintain optimal performance. When four-wheel drive is disengaged, the feedback loop detects increased wheel slip and automatically reduces torque delivery to prevent loss of traction, thereby resolving the contradiction between maintaining high drive performance and preventing excessive slip.

Inventive Principle:
Principle #23Feedback

2Reliability

If four-wheel drive is engaged to prevent excessive slip and improve traction, then wheel slip control is improved, but energy consumption increases due to engagement time and mechanical losses

Engineering Contradiction:
Improvetraction controlVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements preliminary action by predicting when four-wheel drive engagement will be necessary based on monitored vehicle conditions such as acceleration requests, current torque levels, and drivetrain state. The control system proactively prepares for engagement scenarios and maintains four-wheel drive in a ready state only when predicted to be needed, rather than continuously engaging it. This predictive approach allows the system to maintain traction control reliability while minimizing unnecessary engagement time and associated energy consumption.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent dynamically changes operating parameters including torque limits, engagement timing, and drive mode selection based on real-time vehicle conditions. By adjusting these parameters optimally, the system achieves reliable traction control only when necessary, rather than maintaining constant four-wheel drive engagement. This parameter optimization resolves the contradiction by providing high reliability traction control during critical moments while minimizing overall energy consumption through selective engagement based on actual vehicle needs.

Inventive Principle:
Principle #35Parameter changes

3Speed

If the engagement time of four-wheel drive is reduced to improve responsiveness, then the dynamic response is improved, but the torque build-up time is insufficient leading to temporary loss of traction control

Engineering Contradiction:
Improveengagement response speedVSAvoidtraction control during engagement
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-conditioning the drivetrain for rapid four-wheel drive engagement. The control system monitors vehicle conditions continuously and prepares the torque delivery system in advance of actual engagement needs. When engagement is initiated, the torque build-up follows an optimized trajectory that rapidly reaches required levels, minimizing the temporary period during which traction control might be compromised. This preparatory approach enables fast engagement response while maintaining reliable traction control throughout the transition.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements dynamic torque management during the engagement transition, where the torque build-up profile is continuously adjusted based on real-time vehicle conditions. Rather than using a fixed engagement timeline, the system dynamically adapts the rate of torque increase to match actual vehicle needs and drivetrain response characteristics. This dynamic approach allows the system to achieve rapid engagement response while ensuring torque levels are appropriately managed during the transition period, maintaining reliable traction control throughout the engagement process.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11247559B2Method for operating a motor vehicle, in particular a truck, and motor vehicle
Publication Date: 2022.02.15 AUDI AG
  • US11247559B2 patent drawing
  • US11247559B2 patent drawing

AI summary

A method for operating a motor vehicle having a four-wheel drive and a drive unit, which can be switched on and off during travel, wherein the motor vehicle is driven by a torque provided by the drive unit, and the initially disengaged four-wheel drive is switched on, including: determining at least one limit torque which, while the four-wheel drive is switched off, can be transmitted from at least one wheel of the motor vehicle driven by the drive unit to the ground surface upon which the motor vehicle is travelling, while the slip between the at least one wheel and the ground surface falls below a specifiable threshold value.