Ultrasonic Loudspeaker With FPC-Coupled Dual Drivers

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Solution Overview

Problem

Existing loudspeakers, particularly those with piezoelectric drivers, suffer from inadequate high-frequency response and poor sound pressure coupling, leading to suboptimal audio restoration.

Innovation Solution

An ultrasonic loudspeaker design incorporating a magnetic circuit system, a frame, a flexible printed circuit (FPC) with a voice coil and ultrasonic driver attached to a diaphragm, where the voice coil and ultrasonic driver vibrations are transmitted through the FPC to enhance frequency response, utilizing a piezoelectric plate with converted vibration mode and a reinforcement plate for improved sound pressure coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a piezoelectric driver is added near the loudspeaker to improve high-frequency response, then the high-frequency response is enhanced, but the coupling effect between the piezoelectric driver and loudspeaker becomes poor, making it impossible to precisely restore high-resolution sound source

Engineering Contradiction:
Improvehigh-frequency responseVSAvoidsound source restoration precision
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent merges the voice coil driver and ultrasonic piezoelectric driver into a single integrated assembly where both drivers are mounted on the same diaphragm structure. The voice coil assembly and piezoelectric assembly share a common magnetic circuit system and diaphragm, creating a unified driving system that improves coupling efficiency and enables precise restoration of high-resolution sound sources through coordinated operation of both drivers

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The diaphragm structure serves multiple functions simultaneously: it acts as the vibration membrane for the voice coil driver, the vibration membrane for the ultrasonic piezoelectric driver, and the structural support for both driver assemblies. This multi-functional design improves coupling between drivers while maintaining high-frequency response enhancement

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If the voice coil and ultrasonic driver are both fixed to the FPC which is attached to the diaphragm, then the sound pressures from both drivers are better coupled to form ultrasonic grade frequency response, but the structural complexity increases

Engineering Contradiction:
Improvefrequency response qualityVSAvoidstructural complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The FPC (flexible printed circuit) serves multiple functions: it provides mechanical support for mounting both the voice coil and ultrasonic driver, acts as a vibration transmission structure attached to the diaphragm, and serves as the electrical connection pathway for both drivers. This multi-functionality reduces the need for separate mounting structures and simplifies the overall assembly process despite the integrated design

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses a flexible printed circuit board as the mounting structure for both drivers. The FPC's flexibility allows it to conform to the diaphragm structure while providing rigid mounting points for the drivers. This thin-film approach reduces structural complexity compared to traditional rigid mounting structures while maintaining effective coupling between the drivers and diaphragm

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves higher-resolution audio by combining sound pressures from the voice coil and ultrasonic driver, providing enhanced frequency response up to 40 KHz with improved sound quality and reduced deformation.

Implementation Method 1

the voice coil, when energized, drives the diaphragm to vibrate by means of the FPC to produce a first sound pressure

Methodology Applied
Scientific EffectElectromagnetic interaction: Lorentz Force

Implementation Method 2

the ultrasonic driver is energized to drive the diaphragm to produce a second sound pressure

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS12432487B2Ultrasonic loudspeaker
Publication Date: 2025.09.30 BESTAR HLDG
  • US12432487B2 patent drawing
  • US12432487B2 patent drawing
  • US12432487B2 patent drawing

AI summary

The present invention relates to the technical field of electroacoustics, and in particular to an ultrasonic loudspeaker comprising: a magnetic circuit system for providing the loudspeaker with a magnetic field; a frame provided in a hollow way, the magnetic circuit system being fixed in the frame; an FPC lapped and fixed on the frame, a portion of the FPC in a hollow portion of the frame being elastic; a diaphragm attached and fixed to the FPC in parallel; a voice coil with a top fixed to the FPC and a remaining portion extending into the hollow portion of the frame; and an ultrasonic driver fixed to the FPC and attached and connected to the diaphragm. When powered, the voice coil drives the diaphragm via the FPC to generate first sound pressure while the ultrasonic driver produces second sound pressure, their combination forming ultrasonic grade frequency response for high-resolution audio reproduction.