FPC-Attached Optical Modulator Impedance Matching

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Solution Overview

Problem

Impedance mismatch at the connection points between lead pins and conductor patterns in optical modulators leads to electromagnetic radiation and crosstalk, deteriorating high-frequency characteristics such as eye pattern extinction ratio and jitter in optical transmission systems.

Innovation Solution

Incorporating a conductive extension portion along the length of lead pins on the relay substrate, which extends to include the connection points, and is electrically connected to the housing, to adjust and maintain the characteristic impedance of the connection regions, thereby reducing impedance mismatch and electromagnetic radiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If lead pins are directly connected to conductor patterns on the relay substrate, then the device structure is simple, but impedance mismatch occurs causing electromagnetic radiation and crosstalk

Engineering Contradiction:
Improveconnection structureVSAvoidelectromagnetic radiation
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

A connection portion is introduced as an intermediary structure between the lead pin and the conductor pattern on the relay substrate. This connection portion includes a first conductor pattern on the lead pin side and a second conductor pattern on the relay substrate side, which are coupled together. This intermediary structure enables impedance matching and reduces electromagnetic radiation by providing a controlled transition zone for the high-frequency signal.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If the connection portion structure is added to reduce impedance mismatch, then electromagnetic radiation is suppressed, but the device complexity increases

Engineering Contradiction:
ImprovecrosstalkVSAvoidrelay substrate structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The connection portion is designed with specific impedance parameters to match the lead pin impedance with the conductor pattern impedance on the relay substrate. By carefully controlling the geometry, material, and dimensions of the connection portion conductors, the characteristic impedance is optimized to minimize reflections and reduce crosstalk between adjacent lead pins.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If lead pins are positioned close together to reduce housing size, then the modulator is downsized, but impedance control becomes difficult leading to increased electromagnetic interference

Engineering Contradiction:
Improvehousing sizeVSAvoidimpedance control
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The connection portion serves as a controlled intermediary that enables precise impedance matching even when lead pins are positioned close together. The structured design of the connection portion allows for independent impedance control of each lead pin connection, maintaining signal integrity and reducing crosstalk despite the compact spacing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses noise and crosstalk, maintaining stable high-frequency characteristics and preventing deterioration of optical modulation performance by ensuring impedance matching and shielding the connection areas.

Implementation Method 1

adjust and maintain the characteristic impedance of the connection regions, thereby reducing impedance mismatch

Methodology Applied
Scientific EffectImpedance matching: Electrical Impedance Tomography

Implementation Method 2

shielding the connection areas

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS10268057B2FPC-attached optical modulator and optical transmission apparatus using same
Publication Date: 2019.04.23 SUMITOMO OSAKA CEMENT CO LTD
  • US10268057B2 patent drawing
  • US10268057B2 patent drawing
  • US10268057B2 patent drawing

AI summary

An optical modulator includes: an optical modulation element which is accommodated in a housing and has a signal electrode; a lead pin for inputting a high-frequency signal; a relay substrate in which a conductor pattern which electrically connects the lead pin and the signal electrode is formed; and a conductive extension portion which extends along a length direction of the lead pin in a range which includes at least a position of a connection portion between the lead pin and the conductor pattern, in which the extension portion is electrically connected to the housing.