FPGA Lookup Table Decoder Layout With Angled Fins and Backside Power

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Solution Overview

Problem

The challenge in integrated circuit fabrication is to achieve high dynamic random access memory (DRAM) transistor density while navigating the trade-offs between feature size and spacing in lithographic processes, particularly as dimensions approach the sub-10 nanometer node, and to optimize power delivery for high bandwidth computing without increasing cell height or signal routing resistance.

Innovation Solution

The use of angled or non-orthogonal fins and nanowire stacks in lookup table decoders for field-programmable gate arrays (FPGAs), combined with backside power delivery and self-aligned gate endcap architectures, allows for increased aspect ratio and density of LUT gates, reducing power network resistance and enabling efficient signal routing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional lithographic processes are used to pattern features at sub-10 nanometer nodes, then manufacturing complexity increases, but feature density and spacing constraints become overwhelming

Engineering Contradiction:
Improvefeature spacingVSAvoidlithographic process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent transitions from planar 2D transistor layouts to three-dimensional FinFET structures with vertical fins extending from the substrate. This dimensional change allows current flow paths to extend vertically rather than only laterally, enabling higher device density without proportionally increasing lithographic complexity. The fin structures can be formed using self-aligned processes where the fin width is defined by etch geometry rather than direct lithographic patterning.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent replaces direct lithographic patterning of transistor gates with self-aligned fabrication processes. The fin structures are formed through selective epitaxial growth or deposition followed by anisotropic etching, where the fin dimensions are determined by mask geometry and etch parameters rather than direct optical lithography. This substitution reduces the critical dimension requirements on lithographic tools.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If transistor dimensions are scaled down to increase density, then more transistors fit on chip, but power delivery and signal routing become more challenging

Engineering Contradiction:
Improvetransistor densityVSAvoidpower delivery efficiency
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The FinFET structure introduces vertical current flow paths through the fin height dimension. Power and signal routing can utilize multiple metal layers at different heights above the fins, creating a three-dimensional interconnect architecture. This allows power delivery networks to distribute energy more efficiently across dense transistor arrays by utilizing vertical vias and multi-layer routing rather than relying solely on planar metal traces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested architecture where FinFET devices are embedded within isolation structures, which are in turn embedded within interconnect layers. Multiple metal interconnect layers are stacked vertically, with each layer providing additional routing capacity. This nested, multi-layer approach allows efficient power and signal distribution to high-density transistor regions without increasing the lateral footprint or compromising delivery efficiency.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of manufacture

If multi-gate transistors are fabricated on bulk silicon substrates, then cost is reduced and fabrication is simplified, but short channel control and mobility improvement are compromised

Engineering Contradiction:
Improvefabrication simplicityVSAvoidshort channel control
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The FinFET structure provides wrap-around gates that control the channel from multiple surfaces (top and sidewalls), creating effective multi-gate control on bulk silicon substrates. This vertical gate configuration achieves superior short-channel control comparable to nanowire structures while maintaining compatibility with standard bulk silicon fabrication processes, avoiding the need for complex nanowire growth or silicon-on-insulator substrates.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240222276A1Integrated circuit structures having lookup table decoders for fpgas
Publication Date: 2024.07.04 INTEL CORP
  • US20240222276A1 patent drawing
  • US20240222276A1 patent drawing
  • US20240222276A1 patent drawing

AI summary

Structures having lookup table decoders for FPGAs with high DRAM transistor density are described. In an example, an integrated circuit structure includes a plurality of fins or nanowire stacks, individual ones of the plurality of fins or nanowire stacks having a longest dimension along a first direction. A plurality of gate structures is over the plurality of fins or nanowire stacks, individual ones of the plurality of gate structures having a longest dimension along a second direction, wherein the first direction is non-orthogonal to the second direction.