FPGA Predictive Fault Detection for Computing Clusters

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Solution Overview

Problem

Conventional software-based fault detection in computing systems is inefficient due to latency issues, which can lead to unexpected hardware failures and downtimes, particularly in computationally intense tasks performed by distributed computing clusters.

Innovation Solution

A hardware-based predictive fault detection system using field-programmable gate arrays (FPGAs) to monitor and analyze telemetries such as temperatures, voltages, and currents in real-time, allowing for preemptive failure prediction and resource allocation without administrator intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If software-based fault detection is used, then the system can monitor hardware status, but latency issues cause delayed fault detection and unexpected failures

Engineering Contradiction:
Improvefault detection accuracyVSAvoiddetection latency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces software-based fault detection with a hardware-based system using FPGAs and logic circuits that directly monitor telemetry data. This hardware implementation eliminates software processing delays and operates in near real-time, reducing detection latency while maintaining reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary hardware layer (FPGA-based prediction logic) between the telemetry data sources and the fault detection system. This intermediary processes telemetry data through hardware circuits that compare current values against baselined values, enabling faster fault prediction without administrator intervention.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If software-based fault detection is used, then fault monitoring is possible, but processor resource usage increases and downtime cannot be minimized

Engineering Contradiction:
Improvehardware failure predictionVSAvoidprocessor resource usage
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent substitutes software-based monitoring with hardware-based monitoring using FPGAs and dedicated logic circuits. This hardware implementation performs fault prediction independently from the main processor, eliminating the computational overhead and resource consumption associated with software-based approaches.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The hardware-based system autonomously monitors telemetry data, compares it against baselined values, and predicts faults without requiring administrator intervention or consuming processor resources. The system serves itself by performing all detection and prediction functions through dedicated hardware circuits.

Inventive Principle:
Principle #25Self-service

3Productivity

If conventional fault detection methods are used, then basic monitoring is achieved, but near real-time operation and autonomous mitigation are not possible

Engineering Contradiction:
Improveoperational efficiencyVSAvoidautonomous fault mitigation
Core Design Contradiction:
ProductivityVSExtent of automation

Solution Approach 1:

The patent introduces an intermediary hardware layer (FPGA-based prediction logic) that autonomously processes telemetry data and generates fault predictions. This intermediary operates independently between the telemetry sources and the computing cluster components, enabling automatic fault detection and mitigation without administrator intervention.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The hardware-based system autonomously performs all fault detection and prediction functions without requiring external control or administrator intervention. The system monitors itself, compares telemetry against baselined values, and triggers mitigation actions automatically, achieving full operational independence.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12386673B2Hardware-based predictive fault detection and analysis
Publication Date: 2025.08.12 HEWLETT PACKARD ENTERPRISE DEV LP
  • US12386673B2 patent drawing
  • US12386673B2 patent drawing
  • US12386673B2 patent drawing

AI summary

A method and system for hardware-based predictive fault detection and analysis are described herein. Logic components of a computing cluster can baseline a plurality of telemetries associated with at least one processing node of the computing cluster. The logic components can monitor the plurality of telemetries while the at least one processing node is in operation. The logic components of the computing cluster can compare the monitored plurality of telemetries with the baselined plurality of telemetries. The logic components can predict one or more impending faults associated with the at least one processing node based on the comparisons.