Hydraulic Fracturing Water Quality Monitoring and Control

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Solution Overview

Problem

The challenge in hydraulic fracturing processes is the variability in water quality, which leads to chemical over-dosage issues due to the use of different water sources, necessitating an online tool for real-time monitoring and adjustment of water properties to ensure optimal chemical dosage.

Innovation Solution

A system comprising a controller and sensors that measure and adjust water properties in real-time by controlling chemical injection pumps and flow rates of water sources to maintain acceptable ranges, allowing for on-the-fly adjustments to optimize water quality for the fracturing process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple water sources are used for hydraulic fracturing, then water availability is improved, but water quality variability increases leading to chemical dosage problems

Engineering Contradiction:
Improvewater availabilityVSAvoidchemical dosage accuracy
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The system continuously monitors water quality parameters (pH, conductivity, turbidity, temperature) and provides real-time feedback to adjust chemical injection rates automatically, ensuring accurate chemical dosage despite variations in water source quality

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts chemical dosage parameters based on measured water quality parameters, changing the concentration and type of chemicals injected according to the specific properties of each water source being used

Inventive Principle:
Principle #35Parameter changes

2Reliability

If real-time water quality monitoring is implemented, then chemical dosage accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvechemical dosage accuracyVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring unit is designed as a multi-functional device that simultaneously measures multiple water quality parameters (pH, conductivity, turbidity, temperature) and controls multiple chemical injection pumps, reducing the need for separate monitoring and control systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system automatically adjusts chemical dosing based on real-time water quality measurements without requiring manual intervention, and includes self-diagnostic capabilities to monitor sensor and pump performance

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9477238B2Monitoring hydraulic fracturing
Publication Date: 2016.10.25 CHAMPIONX USA INC
  • US9477238B2 patent drawing
  • US9477238B2 patent drawing

AI summary

This disclosure relates to systems, methods, and devices useful for monitoring and controlling water to be used, for example, in oil and natural gas production and hydraulic fracturing processes. An on-line unit for measuring, controlling, and optimizing the quality of water being used during the hydrocarbon production or hydraulic fracturing processes is also disclosed. Optimizing and controlling can include measuring one or more properties associated with the production water to be sure that the one or more properties are within an acceptable range and, if the one or more properties are not within the acceptable range for each respective property being measured, causing a change in flow of one or more water sources and/or one or more chemicals.