Hydraulic Fracturing Prediction System

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Solution Overview

Problem

Current hydraulic fracturing techniques face challenges in predicting subterranean formation fracture, reservoir, and production characteristics, leading to potential damage, inadequate fracture induction, and inefficient hydrocarbon production due to uncontrolled or insufficient fractures, and improper proppant placement.

Innovation Solution

A system comprising a proppant slurry density meter, flow meter, pressure sensor, and a programmable processing system that analyzes real-time data to curve-fit pressure and slurry rate, estimating proppant injection and predicting fracture characteristics, potentially using a cloud-based system to optimize fracturing operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If hydraulic fracturing is performed with high pressure fluid and proppant material to induce fractures, then hydrocarbon production is improved, but uncontrolled fractures can damage formations and link separate formations in undesirable ways

Engineering Contradiction:
Improvehydrocarbon productionVSAvoidformation damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary analysis of formation characteristics and fracture propagation patterns before completing the fracturing operation. By using real-time data from density meters, flow meters, and pressure sensors, the system predicts fracture behavior and adjusts proppant injection parameters in advance to prevent formation damage and unwanted fracture linking.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors fracturing parameters including slurry density, flow rate, and pressure, and uses this feedback to adjust injection rates and proppant placement in real-time. This closed-loop control prevents uncontrolled fracture propagation and formation damage while maintaining optimal production conditions.

Inventive Principle:
Principle #23Feedback

2Productivity

If insufficient numbers, types, and/or lengths of fractures are induced, then fracture control is maintained, but available hydrocarbon production is restricted

Engineering Contradiction:
Improvehydrocarbon productionVSAvoidfracture induction sufficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system uses historical data and formation characteristics to predict the optimal number, type, and length of fractures needed before beginning the fracturing operation. This preliminary planning ensures sufficient fracture induction while maintaining control over fracture geometry and distribution.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts fracturing parameters including injection rate, pressure, and proppant concentration during the operation based on real-time monitoring data. This dynamic control allows the system to induce sufficient fractures of appropriate types and lengths while preventing formation damage and maintaining fracture propagation within desired zones.

Inventive Principle:
Principle #15Dynamics

3Productivity

If proppant is placed in the fractures, then fractures are propped open to provide production channels, but improper proppant placement can negatively affect the well's production

Engineering Contradiction:
Improveproduction channel creationVSAvoidproppant placement accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The system determines optimal proppant placement locations and injection rates before beginning proppant injection. By analyzing real-time pressure and flow data, the system predicts where fractures will propagate and positions proppant accordingly to ensure accurate placement within the desired fracture zones.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts proppant injection parameters including concentration, rate, and timing based on real-time monitoring of pressure, flow rate, and slurry density. This dynamic control ensures precise proppant placement in the correct locations while maintaining optimal fracture propping throughout the operation.

Inventive Principle:
Principle #15Dynamics

4Measurement precision

If real-time data analysis and prediction systems are implemented, then fracture and production characteristics are accurately predicted, but system complexity increases

Engineering Contradiction:
Improveprediction accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses a multi-functional integrated platform that combines data acquisition from multiple sensors, real-time data processing, fracture prediction modeling, and control functions in a single system. This universal approach achieves high prediction accuracy while managing system complexity through consolidation of multiple functions into one cohesive platform.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240257016A1System and Method for Predicting Fracture, Reservoir, and Production Characteristics from Hydraulic Fracturing Data.
Publication Date: 2024.08.01 FRAC SCI GRP LLC
  • US20240257016A1 patent drawing

AI summary

Systems and methods for predicting subterranean formation fracture, reservoir, and/or production characteristics from real time hydraulic fracturing data, historical hydraulic fracturing data or a combination of real time and historical hydraulic fracturing data.