Fracturing Fluid Crosslinking via Catalytic Amine

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Solution Overview

Problem

Current hydrocarbon fracturing fluids face challenges in rapid gel formation and temperature stability, particularly when mixed onsite and exposed to high shear forces and varying temperatures, limiting their effectiveness in formation fracturing operations.

Innovation Solution

A composition comprising a phosphate ester as the gelling agent, a multivalent metal ion as the crosslinking agent, and a fatty quaternized amine as a catalytic agent, optionally with a base like monoethanolamine, is used to enhance the viscosity and temperature stability of hydrocarbon fracturing fluids, allowing for faster 'mix on the fly' applications and improved thermal performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If commercially available aluminum and iron solutions are used as crosslinking agents with phosphate esters in hydrocarbon liquids, then gel formation occurs, but the gel formation time is too slow for fast 'mix on the fly' applications

Engineering Contradiction:
Improvegel formation speedVSAvoidmixing time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-forming a complex between the metal ion (Al³⁺ or Fe³⁺) and a ligand (such as EDTA, DTPA, or other chelating agents) before mixing with the hydrocarbon fluid. This pre-complexed metal ion is more reactive and facilitates faster gel formation when contacted with the phosphate ester gelling agent, thereby reducing the mixing time required for onsite applications.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses an intermediary substance (ligand/chelating agent) that mediates between the metal ion and the phosphate ester gelling agent. The ligand forms a temporary complex with the metal ion that enhances its catalytic activity and reactivity toward the phosphate ester, enabling faster crosslinking and gel formation without requiring direct contact between the metal salt and gelling agent.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If hydrocarbon gels are used as fracturing fluids, then viscosity is increased for effective fracturing, but temperature stability is poor with upper limit under 100°C

Engineering Contradiction:
ImproveviscosityVSAvoidtemperature stability
Core Design Contradiction:
StrengthVSTemperature

Solution Approach 1:

The patent applies parameter changes by modifying the chemical composition parameters of the fracturing fluid system. Specifically, it introduces alternative crosslinking mechanisms using metal ions with different coordination chemistries (such as Al³⁺ with octahedral coordination or Fe³⁺ with various ligands) that create more thermally stable crosslinks. This changes the chemical parameters of the gel structure to withstand higher temperatures while maintaining the required viscosity for fracturing operations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite crosslinking system by combining multiple components: metal ions (Al³⁺, Fe³⁺), ligands (chelating agents), and phosphate ester gelling agents. This composite approach produces a hybrid crosslinked gel structure where the metal-ligand-phosphate ester complex forms a more thermally stable network than any single component could provide alone, enabling operation at temperatures above 100°C.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution accelerates gel formation and significantly improves the temperature stability of hydrocarbon fracturing fluids, enabling their effective use in high-temperature conditions and ensuring better rheological properties, thus enhancing the efficiency of fracturing operations.

Implementation Method 1

a catalytic agent comprising a fatty quaternized amine

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

The fracturing fluid is under high pressure, and must be able to survive the shear forces caused when flow is forced through casing perforations, other restrictions, and at the leading edge of the fracture

Methodology Applied
Scientific EffectCrosslinking: Chemical Bonding

Data Source

PatentUS7749946B2Crosslinking composition for fracturing fluids
Publication Date: 2010.07.06 SANJEL CORPORATION
  • US7749946B2 patent drawing
  • US7749946B2 patent drawing
  • US7749946B2 patent drawing

AI summary

Improved gelled hydrocarbon fracturing fluids include a gelling agent and a crosslinking composition including a crosslinking agent and a catalytic agent. The catalytic agent is a fatty quaternized amine, which includes monoalkyl benzyl quaternized amines.