Fracturing Fluid Viscosity Control via Chelation and Produced Water

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Solution Overview

Problem

Current hydraulic fracturing fluids face challenges in maintaining viscosity and stability at high temperatures and pressures, which affects fracture initiation, propagation, and hydrocarbon extraction efficiency.

Innovation Solution

A fracturing fluid composition comprising a chelating agent, such as tetrasodium glutamate diacetate, a polymeric gelling agent like carboxymethyl hydroxypropyl guar gum, and a base fluid with high total dissolved solids content, specifically designed to maintain viscosity at high temperatures and pressures, and then reduce viscosity for efficient hydrocarbon extraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If hydraulic fracturing fluids are used to create fractures in hydrocarbon formations, then fracture initiation and propagation are achieved, but the fluid viscosity becomes too high for efficient hydrocarbon extraction

Engineering Contradiction:
Improvefracture creation capabilityVSAvoidhydrocarbon extraction efficiency
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The fracturing fluid is designed to dynamically change its viscosity based on conditions. At high temperatures and pressures during fracture creation, the fluid maintains high viscosity to create effective fractures. After fracture creation, the fluid viscosity decreases to enable efficient hydrocarbon extraction, thus adapting to different operational stages

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The fluid composition utilizes temperature and pressure changes to alter its physical properties. The high temperature and pressure conditions during fracture injection naturally reduce fluid viscosity, enabling the fluid to transition from a high-viscosity fracture-creation state to a low-viscosity extraction state

Inventive Principle:
Principle #35Parameter changes

2Shape

If complex chemical mixtures are included in hydraulic fracturing fluids to generate fracture geometry, then fracture propagation is improved, but the fluid stability deteriorates at high temperatures and pressures

Engineering Contradiction:
Improvefracture geometryVSAvoidfluid stability
Core Design Contradiction:
ShapeVSStability of the object's composition

Solution Approach 1:

The patent utilizes temperature and pressure parameter changes to control fluid behavior. The high temperature and pressure conditions during fracture injection naturally reduce fluid viscosity and maintain stability, allowing the fluid to achieve effective fracture geometry without requiring complex stabilizing chemical mixtures

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If produced fluid with high total dissolved solids is used as base fluid, then viscosity maintenance at high temperatures is improved, but the fluid compatibility with formation rock deteriorates

Engineering Contradiction:
Improveviscosity maintenanceVSAvoidformation rock interaction
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent converts the high total dissolved solids content, which is typically considered a harmful factor affecting formation rock interaction, into a beneficial property. The high dissolved solids content naturally maintains fluid viscosity at high temperatures, eliminating the need for additional viscosity maintenance additives and improving overall fluid stability during fracture creation

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fluid effectively maintains high viscosity for fracture creation and then decreases viscosity for efficient hydrocarbon extraction, enhancing the conductivity of fractures and improving hydrocarbon recovery.

Implementation Method 1

The fracturing fluid may contain a chelating agent, such as tetrasodium glutamate diacetate

Methodology Applied
Scientific EffectChelation:

Implementation Method 2

a polymeric gelling agent like carboxymethyl hydroxypropyl guar gum

Methodology Applied
Scientific EffectGel formation: Gel

Implementation Method 3

The fracturing fluid may have a viscosity of at least 200 cp at 150° F., 100 1/s shear rate, and 300 psia

Methodology Applied
Scientific EffectViscosity modification:

Implementation Method 4

The base fluid may be a produced fluid that has a hardness content of at least 7,000 ppm... effectively maintains high viscosity for fracture creation

Methodology Applied
Scientific EffectThermal stability:

Implementation Method 5

The fracturing fluid may have a viscosity of at least 200 cp at 150° F., 100 1/s shear rate... After contacting the hydrocarbon-bearing formation, the viscosity of the fracturing fluid may drop near a range of 1 cP to 5 cP

Methodology Applied
Scientific EffectShear thinning: Shear Thinning

Data Source

PatentUS11866644B1Fracturing fluid based on oilfield produced fluid
Publication Date: 2024.01.09 SAUDI ARABIAN OIL CO
  • US11866644B1 patent drawing
  • US11866644B1 patent drawing
  • US11866644B1 patent drawing

AI summary

A composition for a fracturing fluid may include a chelating agent, a polymeric gelling agent, and a base fluid. The base fluid in the fracturing fluid composition may be a produced fluid having a hardness content of at least 7,000 ppm. Method for treating a hydrocarbon-bearing formation may include introducing a fracturing fluid in the hydrocarbon-bearing formation. The fracturing fluid contains a chelating agent, a polymeric gelling agent, and a base fluid. The base fluid may be a produced fluid that has a hardness content of at least 7,000 ppm. The fracturing fluid may have a viscosity of at least 200 cp at 150° F., 100 1/s shear rate, and 300 psia when tested using model 5550 HPHT rheometer. After contacting the hydrocarbon-bearing formation, the viscosity of the fracturing fluid may drop near a range of 1 cP to 5 cP.