Frame Enhancer with Locking Extensions for Solar Panel Load Support
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Solution Overview
Problem
Solar panel systems face structural failure due to high loads from snow, wind, and environmental factors, which can lead to power loss and potential damage, necessitating reinforcement of the support structures and solar panel connections.
Innovation Solution
A frame enhancer with extensions and notches that slidably mount to support arms and flanges, providing additional support and stability by locking into place and distributing loads across channels, thereby enhancing the structural integrity of the solar panel array.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If reinforcement is added to increase load-bearing capacity, then structural strength is improved, but device complexity increases
Solution Approach 1:
The frame enhancer is divided into multiple functional extensions (first extension with first channel and first notch, second extension with second channel and second notch, third extension with third channel) that can be independently configured to provide support at different locations along the support arm, allowing targeted reinforcement without unnecessary complexity
Solution Approach 2:
The frame enhancer body serves multiple functions simultaneously: it provides structural support through extensions, creates locking mechanisms via notches, forms channels for support arm reception, and distributes loads across multiple contact points, eliminating the need for multiple separate reinforcement components
2Reliability
If support structure is reinforced to prevent structural failure, then reliability is improved, but device complexity increases
Solution Approach 1:
The frame enhancer is designed with pre-configured notches and channels that are positioned to engage with the support arm and flange in advance, ensuring that the locking and support functions are established before full load is applied, preventing structural failure from occurring
Solution Approach 2:
The frame enhancer is configured to be mounted within or alongside existing support arm and flange structures, nesting the reinforcement component within the existing system architecture rather than requiring complete structural replacement or addition of external bracing
Data Source
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AI summary
A frame enhancer (10) may include a body, a first extension (14) extending from the body and including a first notch (24), a second extension (16) extending from the body, and a third extension (18) extending from the body and including a second notch (26). The first extension (14) and the second extension (16) may define a first slot (20). The second extension (16) and the third extension (18) define a second slot (22). The first slot (20) may be configured to receive a first side (52) of a support arm (50), and the second slot (22) may be configured to receive a second side (54) of the support arm (50). The first notch (24) may be configured to lock the first side (52) of the support arm (40) in the first slot (20), and the second notch (26) may be configured to lock the second side (54) of the support arm (50) in the second slot (22). At least a portion of the first and third extensions (12, 18) may be configured to support a flange (56).