Conductive Frame Grounding Diagnostics for Capacitive Sensors

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Solution Overview

Problem

Capacitive sensors in applications like occupant detection systems face issues with false detections or non-detections due to changes in the grounded condition of the conductive frame, which can lead to malfunctions in safety-relevant systems.

Innovation Solution

A system comprising a conductive frame and a diagnostics circuit that ensures and monitors the grounded condition of the frame by AC grounding and using a two-wire approach to apply diagnose signals, allowing for the determination of ground impedance and shift voltage, thereby maintaining accurate sensor operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the capacitive sensor is mounted on a conductive frame, then the sensor can be integrated into the structure (e.g., vehicle seat), but the grounded condition of the frame may change, leading to false detections or non-detections

Engineering Contradiction:
Improveintegration of sensor into structureVSAvoiddetection accuracy
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The system separates the sensing function from the structural frame by introducing a dedicated grounding diagnostics circuit. This circuit independently monitors the grounding condition through separate measurement paths, allowing the sensor to remain integrated in the frame while reliability is maintained through independent verification of grounding status.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The diagnostics circuit continuously monitors the grounding condition of the frame and provides feedback about the grounding status. This feedback mechanism allows the system to detect changes in grounding condition and potentially trigger recalibration or error signals, maintaining detection accuracy despite frame integration.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the frame grounding condition changes, then the impedance of the sensor changes, but this leads to false detections or non-detections in safety systems

Engineering Contradiction:
Improvesensor operation under different conditionsVSAvoidsafety system functionality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system performs preliminary diagnostics by continuously monitoring the grounding condition before actual sensing operations. The diagnostics circuit checks the grounding status in advance, allowing the system to prepare for potential impedance changes and maintain reliable operation by detecting grounding issues before they cause false detections.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The diagnostics circuit measures changes in electrical parameters (voltage, current, impedance) of the frame to detect grounding condition changes. By monitoring these parameter variations, the system can adapt to different grounding states and maintain safety functionality through detected and reported grounding status.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a diagnostics circuit is added to monitor grounding condition, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvegrounding condition monitoringVSAvoidcircuit configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The diagnostics circuit is designed to perform multiple functions: it monitors grounding condition, measures frame impedance, detects grounding faults, and provides diagnostic information. By consolidating these functions into a single integrated circuit rather than separate systems, the patent reduces overall complexity while maintaining comprehensive reliability monitoring.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains the grounded condition of the conductive frame, reducing false detections and ensuring reliable operation of capacitive sensors in safety-critical applications by providing a well-defined electric potential and enhanced diagnostics capabilities.

Implementation Method 1

the frame is AC grounded and which comprises an electric source connected to the frame via a first line and adapted to apply diagnose signal to the frame via the first line

Methodology Applied
Scientific EffectAlternating current:

Implementation Method 2

A sensing electrode is disposed so that an approaching object (person, hand, finger or the like) changes the capacitance of the sensing electrode with respect to ground

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

an electric field is formed between the sensing electrode and the metal components of the vehicle seat

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentUS11391763B2System for grounding and diagnostics
Publication Date: 2022.07.19 IEE INT ELECTRONICS & ENG SA
  • US11391763B2 patent drawing
  • US11391763B2 patent drawing
  • US11391763B2 patent drawing

AI summary

A system for grounding and diagnostics, including a conductive frame for mounting a capacitive sensor. In order to provide a means for ensuring and monitoring a grounded condition of a conductive frame, the system further includes a diagnostics circuit, by which the frame is AC grounded and which has an electric source connected to the frame via a first line and adapted to apply a diagnose signal to the frame via the first line, the diagnostics circuit being connected to the frame by a second line and being adapted to provide at least one quantity that depends on the diagnose signal and on a ground connection of the frame.