Frame Positioning Device for Single-Person Installation
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Solution Overview
Problem
Current frame assembly and installation methods are cumbersome, often requiring multiple people and risk damage to the frame during transport and installation due to lever forces, and lack efficient alignment and fixation solutions.
Innovation Solution
A frame positioning device with a multiplex positioning plate featuring recesses for secure connection via screws, a holding device for easy transport, and an adjustment mechanism for precise alignment, allowing for single-person installation and ensuring a stable, torsion-proof connection between the frame and the device.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If manual installation methods using multiple clamps and spreaders are used, then the frame can be installed, but the process becomes cumbersome and requires multiple people
Solution Approach 1:
The patent combines multiple installation functions (positioning, alignment, and fixation) into a single integrated device. The positioning device includes a positioning element that attaches to the frame, an alignment element with adjustment mechanism for horizontal and vertical alignment, and a fixation element, all integrated into one unit that replaces multiple separate tools (clamps, spreaders, levels).
Solution Approach 2:
The positioning device serves multiple functions simultaneously: it positions the frame, aligns it horizontally and vertically using adjustment mechanisms, secures it during transport, and facilitates fixation to the wall. This multi-functional design eliminates the need for separate clamps, spreaders, and alignment tools, allowing single-person operation.
2Ease of operation
If traditional transport methods are used, then the frame can be moved, but lever forces may cause damage to the frame
Solution Approach 1:
The positioning device is attached to the frame before transport, establishing a secure connection in advance. The fixation element creates a rigid connection between the positioning device and the frame, preventing lever forces from damaging the frame during lifting and carrying operations.
Solution Approach 2:
The positioning device acts as an intermediary between the installer and the frame during transport. Instead of directly handling the frame which could create damaging lever forces, the installer handles the positioning device which is securely connected to the frame, distributing forces evenly and preventing damage.
3Manufacturing precision
If precise alignment is required, then accurate positioning can be achieved, but the installation process becomes more time-consuming
Solution Approach 1:
The alignment element includes an adjustment mechanism that allows dynamic adjustment of the frame's horizontal and vertical position. This mechanism enables precise alignment to be achieved quickly through simple adjustments rather than time-consuming manual positioning, and the device can be reused for multiple installations.
Data Source
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AI summary
16. The invention relates to a frame positioning device (40) for transporting, assembling, and installing a frame (10). The device (40) is characterized in that it has a positioning plate (41) with a height (42), a width (44), and a thickness (45), wherein the positioning plate (41) has a first side boundary (46) and a second side boundary (48), the first side boundary (46) and the second side boundary (48) being arranged opposite each other, wherein at least one first connecting element (49) is arranged in the region of the first side boundary (46) and at least one second connecting element (51) is arranged in the region of the second side boundary (48).