Frangible Circuit Sheet for Accurate Dosage Tracking

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Solution Overview

Problem

Current systems for storing and dispensing medical and dietary dosage forms are prone to human error, inefficiencies, and inadequate tracking and billing, particularly in automated dispensing systems, leading to incorrect distribution and administration of medications.

Innovation Solution

A frangible electrical circuit sheet integrated into dosage form packages, featuring interconnected electrically conductive trace subnetworks and unique circuit elements, which break when a dosage form is removed, allowing for real-time tracking and monitoring through changes in resistance measured by a connected computer system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual procedures are used for inventory, processing, packaging, and distributing dosage forms, then flexibility in handling various dosage forms is maintained, but human error occurs leading to incorrect distribution and administration

Engineering Contradiction:
Improveaccuracy of dosage form distributionVSAvoidcomplexity of tracking and monitoring system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The circuit sheet is divided into multiple electrically conductive trace subnetworks, with each subnetwork associated with a specific cavity. This segmentation allows individual tracking of each dosage form location while maintaining system-wide monitoring capability, resolving the contradiction between reliable tracking and system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each circuit element has unique values that differ from one another, creating local differentiation in the circuit network. This allows the system to identify specific cavity openings through local electrical property changes, enabling precise tracking without requiring complex centralized control for each individual location.

Inventive Principle:
Principle #3Local quality

2Reliability

If automated dispensing systems are implemented to reduce human error, then accuracy of medication administration improves, but inefficiencies and inadequate tracking persist

Engineering Contradiction:
Improveaccuracy of medication administrationVSAvoidefficiency of dispensing process
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The frangible electrical circuit sheet is pre-integrated into the dosage form package during manufacturing, with circuit elements positioned to break upon cavity opening. This preliminary integration ensures automatic tracking is already in place before the dispensing process begins, eliminating the need for separate tracking systems and improving overall efficiency.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The mechanical process of manual tracking and monitoring is replaced with an electrical sensing system. The frangible circuit elements provide automatic electrical signals when broken, substituting manual verification processes with automated electrical detection, thereby improving both accuracy and efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If frangible electrical circuit sheet with multiple circuit elements is integrated into dosage form package, then real-time tracking of dosage form removal is achieved, but manufacturing complexity increases

Engineering Contradiction:
Improvetracking information of dosage form administrationVSAvoidease of integrating circuit sheet into package
Core Design Contradiction:
Loss of informationVSEase of manufacture

Solution Approach 1:

The frangible electrical circuit sheet is merged with the dosage form package as a unitary structure, with the circuit sheet integrated directly into the package assembly. This combining of functions reduces the number of separate components that need to be handled during manufacturing, offsetting the increased complexity of the circuit integration itself.

Inventive Principle:
Principle #5Merging (Combining)

4Measurement precision

If unique circuit element values are assigned to each subnetwork, then precise identification of opened cavities is enabled, but manufacturing precision requirements increase

Engineering Contradiction:
Improveprecision of cavity identificationVSAvoidprecision of circuit element placement
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The circuit elements utilize variable electrical parameters (resistance, capacitance, or inductance values) that can be adjusted within tolerances to provide unique identification. This approach allows for precise cavity identification through parameter differentiation rather than requiring extremely tight manufacturing tolerances on physical placement, thereby reducing manufacturing precision requirements while maintaining measurement precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures accurate tracking and recording of dosage form administration, reducing errors and enhancing efficiency in dispensing, especially in emergency situations or multiple medication dispensing scenarios.

Implementation Method 1

A frangible electrical circuit sheet integrated into dosage form packages, featuring interconnected electrically conductive trace subnetworks and unique circuit elements, which break when a dosage form is removed

Methodology Applied
Scientific EffectFracture Mechanics: Fracture Mechanics

Implementation Method 2

allowing for real-time tracking and monitoring through changes in resistance measured by a connected computer system

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS9387148B2Dosage form package and a frangible electrical circuit sheet therefor
Publication Date: 2016.07.12 MTS MEDICATION TECH INC
  • US9387148B2 patent drawing
  • US9387148B2 patent drawing
  • US9387148B2 patent drawing

AI summary

A frangible electrical circuit sheet for a dosage form package includes a first plurality of electrically conductive trace subnetworks interconnected with one another to form a network of electrically conductive traces and disposed on the sheet. The sheet further includes a second plurality of circuit elements connected to the network of electrically conductive traces such that each circuit element is associated with one of the subnetworks. At least some of the circuit elements have element values that differ from one another.