Free-Piston Engine Driver Section for Net-Zero Electrical Input

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Solution Overview

Problem

Free-piston combustion engines face challenges in achieving efficient energy storage and conversion without net electrical energy input during subsequent strokes of the piston cycle, leading to inefficiencies and increased complexity in engine operation.

Innovation Solution

A system comprising a free-piston assembly, a driver section, and a linear electromagnetic machine that stores energy during the expansion stroke, allowing the driver section to provide energy for subsequent strokes without net electrical input, utilizing processing circuitry to manage energy storage and conversion efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a free-piston combustion engine uses conventional energy storage methods, then the engine can complete piston cycles, but it requires net electrical energy input during subsequent strokes which reduces efficiency

Engineering Contradiction:
Improveenergy efficiencyVSAvoidenergy storage system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The driver section is merged with the energy storage system, combining the function of driving the piston with storing energy from expansion strokes. The driver section acts as both a mechanical driver and an energy reservoir, eliminating the need for separate energy storage devices and reducing overall system complexity while improving energy efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The driver section serves as an intermediary between the free-piston assembly and the linear electromagnetic machine. It stores energy during expansion strokes and releases it during compression strokes, mediating the energy transfer and eliminating the need for net electrical energy input, thus improving efficiency without requiring complex external energy storage systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If the driver section stores sufficient energy during expansion stroke, then net electrical energy input is avoided in subsequent strokes, but the device complexity increases due to energy management requirements

Engineering Contradiction:
Improveelectrical energy inputVSAvoidprocessing circuitry complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The driver section is designed to automatically store and release energy based on the piston cycle phases without requiring complex external control. The system serves itself by utilizing the natural expansion and compression phases to charge and discharge the driver section, minimizing the need for sophisticated processing circuitry while eliminating net electrical energy input.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Processing circuitry monitors the energy state of the driver section and adjusts the operation of the linear electromagnetic machine accordingly. This feedback mechanism ensures that the driver section stores sufficient energy during expansion strokes to power subsequent compression strokes, preventing net electrical energy input while maintaining manageable system complexity through intelligent control.

Inventive Principle:
Principle #23Feedback

3Reliability

If the linear electromagnetic machine converts kinetic energy to electrical energy continuously, then energy is available for subsequent strokes, but net electrical energy input is required which reduces overall efficiency

Engineering Contradiction:
Improvecontinuous operation reliabilityVSAvoidenergy efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The linear electromagnetic machine operates periodically, converting kinetic energy to electrical energy only during expansion strokes when energy is available. During compression strokes, the driver section releases stored energy without requiring electrical input. This periodic operation pattern ensures continuous reliability while eliminating net electrical energy input, thereby improving overall energy efficiency.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables continuous engine operation across consecutive piston cycles without external electrical energy input, reducing complexity and enhancing efficiency by minimizing the need for electrical energy conversion during subsequent strokes.

Implementation Method 1

at least one linear electromagnetic machine for directly converting between kinetic energy of the at least one free-piston assembly and electrical energy

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

processing circuitry that for the purpose of avoiding net electrical energy input over a subsequent stroke of the piston cycle, causes the at least one driver section to store at least a sufficient amount of energy from the at least one free-piston assembly during the expansion stroke

Methodology Applied
Scientific EffectEnergy storage in electromagnetic field: Electromagnetic Induction

Data Source

PatentUS11867116B2Energy storage and conversion in linear generators
Publication Date: 2024.01.09 MAINSPRING ENERGY INC
  • US11867116B2 patent drawing
  • US11867116B2 patent drawing
  • US11867116B2 patent drawing

AI summary

Various embodiments of the present disclosure are directed towards free-piston combustion engines. As described herein, a driver section may be provided in a free-piston combustion engine for storing energy during an expansion stroke. The driver section may be configured to store sufficient energy to perform the subsequent stroke. In some embodiments, the driver section may be configured to store sufficient energy so as to enable the engine to operate continuously across engine cycles without electrical energy input. A linear electromagnetic machine may be provided in a free-piston combustion engine for converting the kinetic energy of a piston assembly into electrical energy.