Free-Piston Engine Gas Exchange Through Piston Rod Passages

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Solution Overview

Problem

Internal combustion engines with multiple parts and auxiliary systems are complex and inefficient, requiring innovative designs to simplify operations and enhance performance.

Innovation Solution

A free piston engine with a double-faced piston and integrated cylinder design, featuring piston rod portions with recesses for gas exchange, allowing for a longer stroke distance beyond the expansion stroke, enabling momentum and compression phases to optimize energy conversion and scavenging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional piston engines with valves and multiple auxiliary systems are used, then reliable gas exchange and combustion control are achieved, but device complexity increases significantly

Engineering Contradiction:
Improvegas exchange controlVSAvoidnumber of parts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes traditional intake and exhaust valves from the engine design. Gas exchange is achieved through the piston rod itself, which contains internal passages that open to the combustion chamber at specific positions. This extraction of valve components directly reduces device complexity while maintaining reliable gas exchange control through the piston rod's positional control.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The piston rod serves multiple functions: it transmits the force from combustion to move the piston, and simultaneously acts as the gas exchange mechanism through its internal passages. This multi-functionality eliminates the need for separate valve systems, reducing overall device complexity while maintaining reliable combustion control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If expansion stroke distance is increased to improve energy conversion, then momentum stroke and compression phases are reduced, but overall energy efficiency decreases

Engineering Contradiction:
Improveexpansion energy conversionVSAvoidoverall energy conversion efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The engine design allows the piston to dynamically transition between different stroke phases based on pressure differentials and momentum. The piston can extend beyond the traditional expansion stroke endpoint into a momentum stroke phase, then reverse for compression, creating a dynamic cycle that optimizes energy conversion at different phases of operation rather than being constrained to fixed stroke lengths.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The engine maintains continuous useful action by overlapping the momentum stroke with the compression phase of the opposite combustion chamber. While one chamber is expanding, the other is being compressed during the momentum phase, ensuring that useful work is being performed continuously throughout the cycle rather than having idle periods.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design simplifies engine structure, enhances energy conversion efficiency, and facilitates continuous scavenging and gas exchange, leading to improved engine performance and reduced complexity.

Implementation Method 1

featuring piston rod portions with recesses for gas exchange

Methodology Applied
Scientific EffectGas exchange through piston rod recesses:

Implementation Method 2

internal combustion engine

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

enabling momentum and compression phases to optimize energy conversion

Methodology Applied
Scientific EffectMomentum: Inertia

Implementation Method 4

enabling momentum and compression phases to optimize energy conversion

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS11346219B2Engine with work stroke and gas exchange through piston rod
Publication Date: 2022.05.31 AQUARIUS ENGINES (A M) LTD
  • US11346219B2 patent drawing
  • US11346219B2 patent drawing
  • US11346219B2 patent drawing

AI summary

An internal combustion may include a cylinder having a first combustion chamber at one end and a second combustion chamber at an opposing end, first and second cylinder heads located at an end of the first and second combustion chambers, respectively, and a double-faced piston slidably mounted within the cylinder. The piston may be configured to move in the cylinder in a work stroke from one end to another. The work stroke may include an expansion stroke portion and a non-expansion stroke portion. The non-expansion stroke portion may include a momentum stroke portion, and a compression stroke portion. The engine may further include first and second piston rod portions extending from opposite faces of the piston. Passageways in the piston rod portions may be configured to communicate gases between a combustion chamber and other locations.