Piston Rod Passageways for Free Piston Engine Gas Communication

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Solution Overview

Problem

Internal combustion engines with multiple parts and auxiliary systems are complex and inefficient, requiring improved gas communication and management between combustion chambers.

Innovation Solution

A linear reciprocating engine design with a piston rod having passageways that allow gas communication between combustion chambers, enabling separate gas supply to each chamber through strategically positioned openings, facilitating efficient gas flow and scavenging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a conventional internal combustion engine design is used with multiple parts and auxiliary systems, then the engine can perform basic combustion functions, but the device complexity increases and engine efficiency decreases

Engineering Contradiction:
Improveengine efficiencyVSAvoidnumber of parts and auxiliary systems
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The piston rod integrates multiple functions: it serves as a structural support component, a gas passage conduit, and a valve mechanism through its openings. The passageway through the piston rod combines gas supply and exhaust functions that would traditionally require separate systems, reducing overall device complexity while maintaining combustion efficiency

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The piston rod is designed as a multi-functional component that simultaneously provides structural support, gas flow pathways, and valve control through its openings. This universal component performs multiple roles that would traditionally require separate dedicated parts, thereby reducing device complexity while preserving engine efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If gas communication between combustion chambers is improved through piston rod passageways, then scavenging efficiency increases, but the device complexity increases

Engineering Contradiction:
Improvescavenging efficiencyVSAvoidpiston rod passageway structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The gas passage function is merged into the piston rod structure itself rather than being a separate system. The passageway through the piston rod provides direct gas communication between chambers, achieving efficient scavenging while avoiding the complexity of separate gas delivery systems

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The piston rod's openings automatically control gas flow timing based on the piston's position. As the piston moves, the openings naturally align or disconnect from combustion chambers, providing valve-like functionality without requiring external actuation mechanisms, thus improving scavenging efficiency without adding complexity

Inventive Principle:
Principle #25Self-service

3Productivity

If separate gas supply to each combustion chamber is enabled through piston rod openings, then combustion efficiency increases, but the device complexity increases

Engineering Contradiction:
Improvecombustion efficiencyVSAvoidopening positioning mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The piston rod openings automatically control separate gas supply to each combustion chamber based on the piston's reciprocating motion. The openings align with respective chambers at appropriate times during the stroke, providing timed gas delivery for efficient combustion without requiring external valve mechanisms or complex control systems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The gas supply system is made dynamic through the piston's motion, which automatically controls the alignment of openings with combustion chambers. This dynamic positioning enables timed gas delivery to each chamber for improved combustion efficiency without requiring static complex valve train mechanisms

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10968821B2Piston rod and free piston engine
Publication Date: 2021.04.06 AQUARIUS ENGINES (A M) LTD
  • US10968821B2 patent drawing
  • US10968821B2 patent drawing
  • US10968821B2 patent drawing

AI summary

An internal combustion engine may include an engine block, a cylinder defining at least one combustion chamber, and a piston in the cylinder. The piston may travel in a first stroke from one end to an opposite end of the cylinder, and may be sized relative to the cylinder to enable an expansion stroke portion of the first stroke while the piston travels under gas expansion pressure, and a momentum stroke portion of the first stroke for the remainder of the first stroke following the expansion stroke portion. A passageway may be formed in the piston rod to communicate gas flow between a first combustion chamber and an area external to the cylinder when the piston is in a first position, and to communicate gas flow between a second combustion chamber and an area external to the cylinder when the piston is in a second position.