Free-Rolling Printer With Retractable Y-Axis Treads

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Solution Overview

Problem

Existing printers are either stationary or lack advanced mobility and interchangeable ink systems, limiting their ability to print on various surfaces efficiently.

Innovation Solution

A self-propelled printer with a unique X-axis and retractable Y-axis drive system, combined with an interchangeable colorant cartridge system featuring a locking mechanism and internal electronic chip for media identification, allowing for precise printing on any flat horizontal surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the printer is made stationary with a fixed print surface mechanism, then structural simplicity is maintained, but mobility and adaptability to different surfaces are lost

Engineering Contradiction:
ImprovemobilityVSAvoiddrive system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The printer transitions from a stationary design to a mobile platform with independent tread-based drive systems for both X-axis and Y-axis movement. The treads can extend and retract independently, allowing the printer to adapt its contact with the surface dynamically. This dynamic configuration enables the printer to navigate and print on various flat surfaces while maintaining controlled movement through servomotor-driven gearboxes.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the print surface is moved through the printer, then the printer structure remains simple and stationary, but the ability to print on large or diverse surfaces is limited

Engineering Contradiction:
Improvesurface coverage capabilityVSAvoidtread system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention adds mobility dimensions to the printer by implementing independent X-axis and Y-axis tread drive systems. Instead of moving the print surface through a fixed printer, the printer itself moves across the surface in two dimensions. The retractable Y-axis treads provide vertical dimension control, allowing the printer to adjust its printing position and orientation relative to the surface, greatly expanding surface coverage capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If a fixed ink system is used, then device complexity is reduced, but adaptability to different printing materials and surfaces is compromised

Engineering Contradiction:
Improvecolorant interchangeabilityVSAvoidcartridge system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The ink system is segmented into interchangeable cartridges that can be independently replaced. Each cartridge contains specific colorants suitable for different printing materials and surfaces. The locking mechanism ensures secure attachment while allowing quick exchange. This segmentation enables users to select appropriate colorant cartridges for specific printing tasks without redesigning the entire ink delivery system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cartridge system is designed with universal compatibility features, including a standardized locking mechanism and electronic chip interface that works across different cartridge types. The electronic chip provides media identification and communicates with the main circuit board, enabling the same printer hardware to handle multiple colorant types and printing materials through software recognition rather than hardware redesign.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Manufacturing precision

If the printer moves on fixed treads, then drive system simplicity is maintained, but precision and adaptability to different surface conditions are reduced

Engineering Contradiction:
Improveprinting precisionVSAvoidretractable tread system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The Y-axis treads are designed to be retractable rather than fixed, allowing dynamic adjustment of the printer's contact points with the surface. During printing operations, the Y-axis treads can retract to prevent interference with the printing process while maintaining X-axis movement capability. This dynamic retraction mechanism, controlled by servomotors and gearboxes, ensures printing precision by eliminating tread interference during the actual printing phase.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The printer incorporates electronic chips in the cartridges that communicate with the main circuit board, providing feedback about the printing medium type and conditions. This feedback allows the control system to adjust printing parameters and tread operation accordingly, maintaining precision across different surface conditions through adaptive control rather than mechanical adjustment.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10414183B2Free axis or free-rolling printer
Publication Date: 2019.09.17 ZELENY JOSEPH L
  • US10414183B2 patent drawing
  • US10414183B2 patent drawing
  • US10414183B2 patent drawing

AI summary

Free axis or free-rolling printer is a self-propelled printer capable of printing on any stationary flat horizontal surface by moving itself around the stationary flat horizontal surface while ejecting the ink or colorants onto the stationary flat horizontal surface to create the clear image on the stationary flat horizontal surface. Free axis or free-rolling printer has at least one print media socket that is capable of accepting a plurality of interchangeable print media cartridges. Free axis or free-rolling printer has an X-axis tread system with a servomotor. Free axis or free-rolling printer has a retractable Y-axis tread system with a drive servomotor, a gantry servomotor, and a gantry assembly to lift and lower the Y-axis tread system. Free axis or free-rolling printer has a main circuit board with electrical continuity with a power source, the X-axis tread system servomotor, the Y-axis tread system drive servomotor, and the Y-axis gantry servomotor.