Free-Space Optical Interconnect Adaptive Alignment

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Solution Overview

Problem

Existing optical interconnect systems face challenges with misalignment, reduced data transfer due to beam divergence and diffraction, and increased crosstalk, especially in densely packed configurations, which limits communication distance and reliability, and are not scalable with the number of modules.

Innovation Solution

The implementation of a free-space optical interconnect system with refractive compensation lenses and adaptive optics that dynamically adjust transmit and receive elements to maintain alignment and data transfer, using a selection process to manage light energy distribution and reroute data paths, allowing for increased flexibility and reliability in data transfer over varying distances and orientations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If passive mechanical alignment mechanisms are used for FSOIs, then alignment can be achieved, but device complexity and cost increase

Engineering Contradiction:
Improvealignment precisionVSAvoidmechanical alignment mechanism complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces passive mechanical alignment mechanisms with an active optical system using transmitters and receivers that can dynamically adjust their beam patterns and detection zones. This substitution eliminates complex mechanical alignment components while maintaining alignment precision through optical field control and adaptive signal processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system employs dynamic beam forming and electronic steering to adapt to misalignment conditions in real-time. Rather than relying on fixed mechanical alignment, the optical parameters (beam direction, width, focus) are dynamically adjusted through control signals to maintain optimal connection between transmitters and receivers despite positional variations.

Inventive Principle:
Principle #15Dynamics

2Productivity

If FSOIs are closely packed to increase data capacity, then data carrying capacity increases, but crosstalk and stray light interference increase

Engineering Contradiction:
Improvedata carrying capacityVSAvoidcrosstalk and stray light
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

Each transmitter-receiver pair is equipped with directional beam control and spatial filtering capabilities that confine the optical energy to specific local zones. This local quality control ensures that closely packed FSOIs can operate simultaneously without interfering with adjacent channels, as each pair's optical field is precisely localized to its intended target.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The optical spectrum and spatial domain are segmented into distinct channels for each FSOI connection. Through wavelength division multiplexing and spatial beam separation, the system divides the total data capacity into multiple independent segments that can coexist without crosstalk, allowing dense packing while maintaining signal integrity.

Inventive Principle:
Principle #1Segmentation

3Length of stationary object

If beam divergence is reduced to extend communication distance, then communication distance increases, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecommunication distanceVSAvoidtransmitter-receiver alignment precision
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The system uses dynamic focus adjustment and beam width control to adapt to varying distances. Transmitters can electronically modify their beam patterns to maintain optimal divergence angles for different ranges, while receivers adjust their detection zones accordingly. This dynamic adaptation allows extended communication distance without requiring extremely tight manufacturing tolerances.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The optical parameters (wavelength, beam width, focus position) are changed adaptively based on the communication distance and alignment conditions. By adjusting these parameters in real-time, the system optimizes the trade-off between beam divergence and alignment sensitivity, enabling long-distance communication with relaxed manufacturing precision requirements.

Inventive Principle:
Principle #35Parameter changes

4Device complexity

If mechanical alignment mechanisms are eliminated to reduce complexity, then device complexity decreases, but tolerance to misalignment decreases

Engineering Contradiction:
Improvealignment mechanism complexityVSAvoidtolerance to misalignment
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system incorporates feedback mechanisms where receivers detect the presence and quality of optical signals from transmitters, and this information is used to dynamically adjust beam patterns and steering directions. This closed-loop feedback enables the system to automatically compensate for misalignment without mechanical adjustment mechanisms, maintaining high tolerance to positional variations while keeping the device simple.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The optical system performs self-alignment through adaptive beam forming and signal detection. Rather than requiring external mechanical alignment mechanisms, the transmitters and receivers autonomously adjust their optical fields to establish and maintain connections, using the optical signals themselves as the alignment reference. This self-service capability provides robust misalignment tolerance without adding mechanical complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables reliable and scalable data transfer over longer distances with reduced crosstalk and increased tolerance to misalignment and component failures, allowing for flexible expansion of data capacity without the need for mechanical alignment mechanisms.

Implementation Method 1

a refractive compensation lens focused upon a photo-detector

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

Optical beam divergence of a transmit light emitting device and diffraction effects along a path severely limit the distances in which a receive photo-detector can detect sufficient light

Methodology Applied
Scientific EffectBeam divergence: Diffraction

Data Source

PatentUS10411812B1Optical interconnect computing module tolerant to changes in position and orientation
Publication Date: 2019.09.10 ROSE FORREST
  • US10411812B1 patent drawing
  • US10411812B1 patent drawing
  • US10411812B1 patent drawing

AI summary

An optical interconnect computing module having free space optical interconnects that form communication links with other systems with like optical interconnects and with computer blades contained within the computing module. The computing module adapts to changes in the position and orientation and other factors of the optical interconnects. The optical interconnects utilize solid-state electronic and optoelectronic components and optical components. The ability to adapt is controlled by an algorithm implemented in software, firmware and logic circuits. Computing modules within an equipment rack and between equipment racks as well as blades contained within a computing module may experience changes in position and orientation due to installation misalignment, servicing of equipment, vibrations, floor sagging, thermal expansion and contraction, earthquakes, line-of-sight obstructions, manufacturing imperfections and other sources.