Freeform Lens Module for Ultra-Wide-Angle Distortion Correction

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Solution Overview

Problem

Existing software lacks sufficient computing power to effectively correct optical distortion in dynamic videos captured by ultra-wide-angle lenses, which results in suboptimal image quality.

Innovation Solution

A lens module design incorporating multiple lenses with freeform surfaces and specific refractive powers, including a freeform fifth lens, to minimize distortion while ensuring high image quality across the field of view, with a configuration that includes a planar photosensitive chip and optimized curvature radii for each lens, facilitating miniaturization and distortion correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If a ultra-wide-angle lens is used to achieve a wider field of view, then the field of view is improved, but optical distortion increases

Engineering Contradiction:
Improvefield of viewVSAvoidoptical distortion
Core Design Contradiction:
Area of moving objectVSObject-affected harmful factors

Solution Approach 1:

The lens system is divided into multiple lens elements (first lens, second lens, third lens, fourth lens, and fifth lens) with different refractive powers and surface characteristics. Each lens segment contributes to correcting specific distortion patterns, allowing the system to achieve wide field of view while minimizing overall optical distortion through coordinated segmentation of the optical path.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fifth lens employs a freeform surface with non-uniform curvature distribution, where different regions of the lens surface have different refractive properties optimized for specific zones of the image field. This local quality variation allows precise control over distortion characteristics in different areas of the field of view, particularly correcting barrel distortion at the periphery while maintaining sharpness at the center.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If software processing is used to correct optical distortion, then distortion correction is achieved, but computing power requirements increase

Engineering Contradiction:
Improveoptical distortion correctionVSAvoidcomputing power
Core Design Contradiction:
Object-affected harmful factorsVSPower

Solution Approach 1:

The lens system performs distortion correction in advance during the optical imaging process itself, rather than requiring subsequent software processing. By incorporating freeform surfaces and specifically designed lens configurations that inherently minimize distortion, the correction action is completed at the optical stage, eliminating the need for computationally intensive post-processing software algorithms.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If multiple lenses with freeform surfaces are used to correct distortion, then image quality is improved, but device complexity increases

Engineering Contradiction:
Improveimage qualityVSAvoidlens configuration
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The lens system utilizes changes in surface geometry parameters, specifically employing freeform surfaces with controlled aspheric coefficients and curvature radii. By optimizing these geometric parameters across the multiple lens elements, the system achieves superior image quality and distortion correction. The parameter optimization balances the increased structural complexity with improved optical performance, creating a net benefit for the imaging system.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lens module achieves a distortion correction of 1.5% compared to 12.6% in comparative examples, significantly enhancing image quality, especially near the optical axis, and enabling effective processing of dynamic videos.

Implementation Method 1

a first lens, a second lens, a third lens, a fourth lens and a fifth lens... the fifth lens includes a freeform surface

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20240302633A1Lens module and terminal equipment having the same
Publication Date: 2024.09.12 RAYPRUS TECH (FOSHAN) CO LTD
  • US20240302633A1 patent drawing
  • US20240302633A1 patent drawing
  • US20240302633A1 patent drawing

AI summary

A lens module includes a plurality of lenses arranged in sequence from an object side to an image side along an optical axis. At least one lens of the plurality of lenses is a freeform lens. An object-side surface and/or an image-side surface of the freeform lens is a freeform surface. An X-axis and a Y-axis are defined as two central axes perpendicular to each other on an image surface of the lens module. the freeform surface is described by the following sag equation:Z=Cx⁢x2+Cy⁢y21-(1+kx)⁢Cx2⁢x2-(1+ky)⁢Cy2⁢y2+∑ i=116⁢αi⁢xi+∑ i=116⁢βi⁢yi+∑ i=1N⁢Ai⁢Zi(ρ,φ)Wherein,Cx=1Rx,Cy=1Ry, z is a sag of an optical surface; Rx and Ry are radius of curvature values in the x and y directions respectively; kx and ky are conic coefficients; αi, βi are polynomial coefficients; Ai is a polynomial coefficient, ρ is a radial coordinate, φ is an angular coordinate, and N is a number of terms. A terminal device also provided.