Freeform Mirror Projection Layout for External Light Heat Blocking

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing image projection devices using freeform curved mirrors are susceptible to temperature increase due to external light, and existing solutions like light blocking parts or infrared cut filters either fail to effectively block external light or degrade image quality.

Innovation Solution

An image projection device with an intermediate mirror arranged at an intermediate imaging position, reflecting external light away from the image projecting unit, using a planar or cold mirror to reduce external light exposure while maintaining image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a light blocking part is disposed to block external light, then external light reaching the image projecting unit is reduced, but external light reaching through the optical path space cannot be blocked

Engineering Contradiction:
Improveexternal light reaching image projecting unitVSAvoidincidence restriction effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

An intermediate mirror is introduced as a mediator in the optical path between the first and second freeform curved mirrors. This intermediate mirror reflects external light that would otherwise reach the image projecting unit, effectively blocking harmful external light without requiring a light blocking part that would obstruct the optical path. The intermediate mirror serves as an intermediary element that redirects both projection light and external light appropriately.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If an infrared cut filter is disposed in the vicinity of the intermediate imaging position, then external light is reduced, but projection light passes through the filter causing aberration and image quality degradation

Engineering Contradiction:
Improveexternal light reaching image projecting unitVSAvoidprojected image quality
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The intermediate mirror acts as an intermediary reflective element that redirects external light before it can reach the image projecting unit. By using reflection instead of filtration, the system avoids introducing aberrations to the projection light. The intermediate mirror selectively reflects external light paths while maintaining the integrity of the projection light path, thus improving external light rejection without compromising image quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful function of external light is extracted and redirected by the intermediate mirror before it can affect the image projecting unit. The intermediate mirror separates the external light path from the projection light path, extracting only the harmful external light components and redirecting them away from the optical system, while allowing the projection light to pass through unaffected.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If freeform curved mirrors are used to reflect projection light, then the image is formed in space at the viewpoint, but external light is focused on the image projecting unit surface causing temperature increase

Engineering Contradiction:
Improveimage formation in spaceVSAvoidimage projecting unit temperature
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The intermediate mirror serves as a protective intermediary element positioned in the optical path to intercept external light before it reaches the image projecting unit. This intermediate mirror redirects external light away from the image projecting unit while allowing the projection light to pass through and form the virtual image in space. By introducing this intermediary element, the system maintains its image formation capability while protecting against temperature increase caused by focused external light.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces the temperature increase of the image projecting unit by blocking external light, preserving the quality of the projected image.

Implementation Method 1

a first freeform curved mirror reflecting the projection light incident from the image projecting unit

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

an intermediate mirror reflecting the projection light incident from the first freeform curved mirror

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a second freeform curved mirror reflecting the projection light incident from the intermediate mirror and causing the projection light to reach a viewpoint

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

intermediate mirror arranged at an intermediate imaging position, reflecting external light away from the image projecting unit

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12523871B2Image projection device
Publication Date: 2026.01.13 KOITO MFG CO LTD
  • US12523871B2 patent drawing
  • US12523871B2 patent drawing
  • US12523871B2 patent drawing

AI summary

An image projection device that can effectively curb an increase in temperature of an image projecting unit due to external light while maintaining quality of a projected image is provided. The image projection device includes an image projecting unit configured to emit projection light including an image, a first freeform curved mirror reflecting the projection light incident from the image projecting unit, an intermediate mirror reflecting the projection light incident from the first freeform curved mirror, and a second freeform curved mirror reflecting the projection light incident from the intermediate mirror and causing the projection light to reach a viewpoint. A component in at least one imaging axis direction of the projection light reflected by the first freeform curved mirror forms an image at an intermediate imaging position before the projection light reaches the second freeform curved mirror, and the intermediate mirror is arranged at the intermediate imaging position.