Freeform Varifocal Optical Assembly for HMD Aberration Correction

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Solution Overview

Problem

Head-mounted display devices for virtual and augmented reality often cause eye fatigue and discomfort due to imperfect accommodation and higher order aberrations, which lead to blurry vision and headaches, as they fail to provide adequate focus and aberration correction for individual users.

Innovation Solution

A freeform varifocal optical assembly with adjustable optical stages that can change focal lengths and optical powers for different polarizations, incorporating polarization-sensitive optical elements associated with Zernike polynomials to correct lower and higher order aberrations, allowing for customizable wavefront correction and accommodation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional fixed-focus optical systems are used in head-mounted displays, then the device structure is simple, but the user experiences eye fatigue and discomfort due to imperfect accommodation and higher order aberrations

Engineering Contradiction:
Improvevisual comfortVSAvoidoptical system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a varifocal optical system where the optical power can be dynamically adjusted between multiple focal points (e.g., infinity focus and near focus). This allows the system to adapt to different viewing distances and accommodation states, resolving the contradiction by making the optical system dynamic rather than fixed, thereby improving visual comfort without requiring overly complex adaptive mechanisms for every possible focal distance

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The optical system is divided into multiple discrete optical stages, each capable of providing specific wavefront corrections for different Zernike polynomial terms (e.g., defocus, astigmatism, coma). By segmenting the aberration correction into separate adjustable stages, the system can address multiple visual defects independently, improving overall visual comfort while maintaining manageable system complexity through modular design

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple adjustable optical stages are implemented to correct aberrations, then visual comfort and accommodation are improved, but the device weight and size increase

Engineering Contradiction:
Improveaccommodation correctionVSAvoidhead-mounted display weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent employs thin-film optical elements and compact optical designs that provide multiple aberration correction functions within minimal thickness and weight. The varifocal mechanism uses compact moving components or tunable optical elements that achieve focal adjustment without requiring large, heavy mechanical structures, thereby improving accommodation correction while minimizing added weight in the head-mounted display

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

Multiple optical stages that correct different types of aberrations (defocus, astigmatism, coma, spherical aberration) are merged into a single integrated optical assembly. This consolidation allows the system to provide comprehensive aberration correction and varifocal capability within one compact unit rather than requiring separate corrective elements, thereby improving accommodation correction while reducing overall device weight and size

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If polarization-sensitive optical elements are used for wavefront correction, then higher order aberrations are corrected, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveaberration correction accuracyVSAvoidoptical element fabrication precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent uses optical elements whose properties can be tuned or adjusted after manufacturing (e.g., liquid crystal elements, deformable mirrors, or tunable lenses). This allows the system to achieve precise wavefront correction by adjusting optical parameters (focal length, aberration coefficients) rather than requiring extremely tight manufacturing tolerances, thereby improving aberration correction accuracy while reducing manufacturing precision requirements

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances user comfort and enjoyment by providing precise focus and aberration correction, reducing eye fatigue and the need for prescription optics, while allowing for adjustable optical power to suit individual eye conditions.

Implementation Method 1

Each optical module includes at least one polarization sensitive lensing element and may include a selected type of lensing (e.g., a selected type of optical aberration). By including a plurality of optical modules, each optical module including at least one polarization sensitive lensing element and controlling polarization of light incident to the polarization sensitive lensing elements

Methodology Applied
Scientific EffectPolarisation: Polarisation

Implementation Method 2

The varifocal optical assembly includes an optical stack that can be configured to enhance the accommodation of one or both eyes of a display observer by providing focus and higher order aberration correction

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11598964B2Freeform varifocal optical assembly
Publication Date: 2023.03.07 META PLATFORMS TECHNOLOGIES LLC
  • US11598964B2 patent drawing
  • US11598964B2 patent drawing
  • US11598964B2 patent drawing

AI summary

A freeform varifocal optical assembly includes at least three optical modules including a first plurality of optical elements including Pancharatnam-Berry phase (PBP) lenses, polarization sensitive hologram (PSH) lenses, metamaterials, or combinations thereof. The plurality of optical elements of each optical module include a property associated with a Zernike polynomial. Each of the first and the three optical modules are configurable between a plurality of optical powers. The freeform varifocal optical assembly is configurable to output a predetermined wavefront in response to an input wavefront.