Freezing detection device

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Solution Overview

Problem

Conventional freezing detection devices inaccurately determine the formation of ice due to changes in water quality and electrolyte concentration, and struggle with antifreeze liquids that exhibit high electrical conductivity in both liquid and frozen states.

Innovation Solution

A freezing detection device using a temperature detecting unit, such as a thermistor, to determine if a liquid has frozen by monitoring temperature fluctuations, allowing for accurate detection irrespective of the liquid's electrical conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If electrical conductivity detection is used to determine ice formation, then the detection method is simple and cost-effective, but the detection accuracy deteriorates when water quality changes or antifreeze liquids are used

Engineering Contradiction:
Improvedetection device complexityVSAvoidice formation detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The invention changes the detection parameter from electrical conductivity to temperature fluctuation characteristics. By monitoring how temperature changes over time rather than relying on electrical conductivity, the system can accurately detect ice formation regardless of water quality changes or the use of antifreeze liquids, thus resolving the contradiction between simple device design and accurate measurement.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the electrical detection method (electrical conductivity measurement) with a thermal detection method (temperature fluctuation monitoring). This substitution allows the system to detect ice formation through thermal characteristics rather than electrical properties, eliminating the problem of inaccurate detection when electrolyte concentration changes or antifreeze liquids are used.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If water is used as beverage cooling liquid, then the system is simple and cost-effective, but the lowest achievable temperature is limited to 0°C

Engineering Contradiction:
Improvecooling system complexityVSAvoidlowest cooling temperature
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The invention changes the cooling liquid parameter from water (freezing point 0°C) to antifreeze liquid (freezing point below 0°C). This parameter change allows the system to achieve lower temperatures while maintaining the same simple cooling apparatus structure, thus resolving the contradiction between system simplicity and temperature achievement.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If antifreeze liquid is used as beverage cooling liquid, then the achievable cooling temperature is lowered below 0°C, but electrical conductivity detection becomes ineffective for ice formation determination

Engineering Contradiction:
Improveachievable cooling temperatureVSAvoidice formation detection accuracy
Core Design Contradiction:
TemperatureVSMeasurement precision

Solution Approach 1:

The invention replaces electrical conductivity detection with temperature fluctuation monitoring. Since antifreeze liquids maintain high electrical conductivity even when frozen, the original electrical detection method fails. By substituting with thermal detection that monitors temperature fluctuations, the system can accurately detect ice formation in antifreeze liquids regardless of their electrical properties.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the detection parameter from electrical conductivity to temperature fluctuation characteristics. This parameter change makes the detection method compatible with antifreeze liquids, which have different electrical properties compared to water, thus enabling accurate ice formation detection while achieving sub-zero cooling temperatures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable determination of ice formation regardless of the liquid's conductivity, ensuring precise control of ice formation and maintenance in beverage cooling systems, including those using antifreeze liquids.

Implementation Method 1

a temperature detecting unit located at a predetermined distance from the cooling unit; and a determining unit configured to determine whether or not the liquid has frozen around the temperature detecting unit based on an output from the temperature detecting unit

Methodology Applied
Scientific EffectTemperature detection:

Implementation Method 2

a cooling unit located inside the liquid tank to cool the liquid

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 3

determine whether or not the liquid has frozen around the temperature detecting unit

Methodology Applied
Scientific EffectFreezing: Freezing

Data Source

PatentUS9897367B2Freezing detection device
Publication Date: 2018.02.20 TEX E G CO LTD
  • US9897367B2 patent drawing
  • US9897367B2 patent drawing
  • US9897367B2 patent drawing

AI summary

A freezing detection device to be applied to a liquid cooling apparatus including a liquid tank for storing a liquid whose freezing is to be detected and a cooling unit located inside the liquid tank to cool the liquid, the freezing detection device comprises: a temperature detecting unit located at a predetermined distance from the cooling unit; and a determining unit configured to determine whether or not the liquid has frozen around the temperature detecting unit based on an output from the temperature detecting unit, the determining unit determining whether or not the liquid has frozen around the temperature detecting unit based on whether the output from the temperature detecting unit is fluctuating or not.