Frequency-Insensitive Directional Coupler Using Tapered Waveguides

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Solution Overview

Problem

Existing optical directional couplers are sensitive to manufacturing variations and frequency changes, leading to unstable coupling ratios and increased size, which affects the reliability and compactness of broadband light splitting devices.

Innovation Solution

A frequency-and process-insensitive directional coupler design featuring phase matching portions with varying structures, such as tapered or extrinsic materials, to adjust the phase of light and maintain a stable coupling ratio despite manufacturing tolerances and frequency variations, reducing the device's size and increasing reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional directional couplers are used for broadband light splitting, then light splitting function is achieved, but the device becomes sensitive to manufacturing variations and frequency changes, leading to unstable coupling ratios

Engineering Contradiction:
Improvecoupling ratio stabilityVSAvoidsensitivity to manufacturing variations
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The directional coupler is divided into multiple sections along the propagation direction, with each section having different waveguide width configurations. This segmentation allows the device to achieve broadband operation with stable coupling ratios by distributing the coupling function across multiple stages, reducing sensitivity to manufacturing variations in any single section.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the directional coupler have locally optimized waveguide widths tailored to specific frequency ranges. The waveguide widths vary along the propagation direction, with narrower widths for higher frequencies and wider widths for lower frequencies, creating local quality variations that compensate for frequency-dependent coupling variations and achieve broadband stability.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If traditional directional couplers are used for broadband light splitting, then light splitting function is achieved, but the device size increases

Engineering Contradiction:
Improvebroadband operation capabilityVSAvoiddevice length
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The waveguide widths are designed to vary dynamically along the propagation direction, transitioning from narrower widths at the input to wider widths at the output. This dynamic configuration allows a single device to handle a broad frequency range without requiring multiple discrete components, achieving broadband adaptability in a compact form.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The coupling characteristics are controlled by changing the waveguide width parameter along the propagation direction. By systematically varying this geometric parameter, the device achieves broadband operation across multiple octaves while maintaining a compact length, avoiding the need for longer traditional coupler designs.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If waveguide widths are optimized for specific frequencies, then coupling ratio is improved, but the device becomes sensitive to frequency changes

Engineering Contradiction:
Improvecoupling ratio accuracyVSAvoidfrequency range coverage
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The directional coupler is designed with multiple waveguide width sections that collectively provide universal coupling performance across a broad frequency range. Each section contributes to the overall coupling function for a specific frequency band, and their combination creates a multi-functional device that maintains accurate coupling ratios from DC to optical frequencies.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a robust, compact, and flexible design with minimal phase errors, ensuring reliable power splitting of broadband light with reduced sensitivity to manufacturing and frequency variations, enhancing device reliability and density.

Implementation Method 1

The optical waveguides are configured to confine and guide light from a first point on an integrated chip (IC) to a second point on the IC with minimal attenuation

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

A first waveguide is optically coupled to a second waveguide... configured to split broadband light with a coupling ratio that is frequency- and process-insensitive

Methodology Applied
Scientific EffectEvanescent field coupling:

Data Source

PatentUS20240385375A1Frequency- and process-insensitive splitting use multiple splitters in series
Publication Date: 2024.11.21 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240385375A1 patent drawing
  • US20240385375A1 patent drawing
  • US20240385375A1 patent drawing

AI summary

In some embodiments, the present disclosure relates to a device having a first waveguide and a second waveguide arranged over a substrate. The first waveguide has a first input terminal and a first output terminal, wherein the first input terminal is configured to receive light. The second waveguide is arranged laterally beside the first waveguide and has a second input terminal and a second output terminal. The second input terminal of the second waveguide is configured to receive light. The first waveguide further includes a first portion that has a different structure than surrounding portions of the first waveguide. The second waveguide further includes a second portion that has a different structure than surrounding portions of the second waveguide. The first waveguide is spaced apart at a maximum distance from the second waveguide at the first portion and the second portion.