Fresh Air Plenum Pressure-Gradient Mixing for Low-Energy Fan Coils

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Solution Overview

Problem

Conventional fan coil units lack an efficient method to utilize fresh ambient air for improving their operational efficiency, leading to suboptimal air conditioning performance and high energy consumption.

Innovation Solution

A fresh air plenum module is introduced, which connects to the fan coil unit and air handling unit, using a pressure gradient generated by outdoor air flow to induce conditioned air circulation, enabling enhanced airflow and reduced energy consumption through three operational modes: induction, boost, and eco modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional fan coil units operate without fresh air injection, then the fan must run continuously to maintain air circulation, but this leads to high energy consumption

Engineering Contradiction:
Improveenergy consumptionVSAvoidair circulation capability
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent introduces a fresh air plenum module as an intermediary component that connects the air handling unit to the fan coil unit. This module includes a merging volume where fresh air from the AHU mixes with conditioned air from the FCU, creating a pressure gradient that drives air circulation through the FCU coil without requiring the FCU fan to operate continuously, thereby reducing energy consumption while maintaining air circulation capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes pneumatic principles by creating a pressure gradient through the injection of fresh air into the merging volume. The pressure differential (higher pressure in the merging volume relative to the FCU outlet) drives the airflow through the FCU coil passively, eliminating the need for continuous fan operation and reducing energy consumption while maintaining effective air circulation

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Productivity

If the fan coil unit operates in traditional mode, then air conditioning is provided, but the operational efficiency is suboptimal due to continuous fan operation

Engineering Contradiction:
Improveair conditioning efficiencyVSAvoidfan energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system enables self-service operation where the fresh air plenum module automatically generates the driving force for air circulation through pressure gradient formation. The mixed air flow from the merging volume self-drivenly pulls air through the FCU coil, eliminating the need for continuous fan operation and achieving air conditioning with reduced energy consumption

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the operational parameters of the FCU by introducing a new operating mode where the FCU fan operates intermittently or at reduced speed. The pressure gradient parameter, created by fresh air injection, replaces the fan as the primary driving force, fundamentally changing how air circulation is achieved and improving overall system efficiency

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If a fresh air plenum module is added to existing fan coil units, then fresh air injection capability is provided, but the device complexity increases

Engineering Contradiction:
Improvefresh air integration capabilityVSAvoidsystem structural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the air handling system by introducing a separate, modular fresh air plenum module that can be added to existing FCUs. This segmentation allows the fresh air injection function to be implemented as a distinct component with standardized connections, minimizing integration complexity while maximizing adaptability and versatility

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fresh air plenum module is designed as a universal component that can be integrated with various existing FCU models. The module performs multiple functions: mixing fresh air with conditioned air, generating pressure gradient, and enabling both traditional and energy-efficient operating modes, thereby providing high adaptability without proportionally increasing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fresh air plenum module increases the airflow rate through the fan coil unit by up to 300% and reduces energy consumption by allowing air conditioning without fan operation, improving efficiency and providing a new mode of operation with reduced energy usage.

Implementation Method 1

a flow of the outdoor air from the second inlet through the merging volume to the outlet generates a pressure gradient which induces a flow of conditioned air through the first inlet and into the fresh air plenum module from the fan coil unit

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

the flow of outdoor air through the merging volume induces an airflow through the fan coil unit

Methodology Applied
Scientific EffectInduction: Induction Heating

Data Source

PatentUS20230258343A1Fresh air plenum module for a fan coil unit
Publication Date: 2023.08.17 CARRIER CORP
  • US20230258343A1 patent drawing
  • US20230258343A1 patent drawing
  • US20230258343A1 patent drawing

AI summary

A fresh air plenum module (10) for attachment to a fan coil unit (12) for introducing air from an outdoor setting, wherein the fresh air plenum module includes: a first inlet (14) for connection to an outlet (24) of the fan coil unit; a second inlet (16) for connection to an air handling unit; an outlet (18) for discharge of the outdoor air and the conditioned air; and a merging volume (20) in communication with the first inlet, the second inlet and the outlet; in use, a flow of the outdoor air from the second inlet through the merging volume to the outlet generates a pressure gradient which induces a flow of air through the first inlet and into the fresh air plenum module from the fan coil unit.