Fresnel Grating Aberration Elimination Design

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Solution Overview

Problem

Conventional miniature spectrometers face limitations due to complex manufacturing processes and low diffraction efficiency of concave gratings, which hinder their widespread application in fields like bio-medical, environmental monitoring, and industrial processes, while existing Fresnel grating systems struggle with aberrations and resolution issues.

Innovation Solution

An optimized design method for manufacturing Fresnel gratings by making the Fresnel surface equivalent to a curved surface, determining an optical path difference function, and minimizing its value to eliminate aberrations and enhance resolution, using a grating line distribution function and refractive indices to achieve improved focusing and imaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a flat field concave grating is used to simplify the optical system, then the number of optical components is reduced, but the manufacturing complexity and difficulty increase significantly

Engineering Contradiction:
Improveoptical system complexityVSAvoidgrating manufacturing difficulty
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The invention segments the complex concave grating into two separate components: a Fresnel lens and a plane grating. This segmentation allows each component to be manufactured independently using simpler, more conventional techniques, thereby reducing the overall manufacturing difficulty while maintaining the optical simplification benefit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a plane grating as a simplified copy or approximation of the complex concave grating surface. By combining the Fresnel lens (which provides the curved surface functionality) with a plane grating, the system replicates the optical performance of a concave grating without requiring complex curved grating manufacturing.

Inventive Principle:
Principle #26Copying

2Ease of manufacture

If a Fresnel grating with a plane grating is used to simplify manufacturing, then production cost and ease of manufacture improve, but optical aberrations and resolution decrease

Engineering Contradiction:
Improvegrating manufacturing easeVSAvoidspectrometer resolution
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The invention optimizes the parameters of the Fresnel lens (such as focal length, curvature radius, and surface profile) and the plane grating (such as groove density and orientation) to minimize optical aberrations. By carefully adjusting these parameters, the system achieves high resolution while maintaining the manufacturing simplicity of plane gratings.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The Fresnel lens acts as an intermediary element that compensates for the optical deficiencies of the plane grating. It provides the necessary wavefront shaping and focusing to eliminate aberrations that would otherwise degrade the resolution, thereby enabling the use of simple plane gratings without sacrificing performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a conventional Czerny-Turner optical system is used, then optical functionality is achieved, but the system becomes bulky and difficult to install

Engineering Contradiction:
Improveoptical system functionalityVSAvoidspectrometer volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The invention merges the collimating function of the Czerny-Turner system with the focusing function into a single Fresnel lens component. This combination eliminates the need for separate collimating and focusing optics, dramatically reducing the overall system volume while maintaining full optical functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The Fresnel lens in the invention serves multiple functions simultaneously: it acts as a collimator, a focuser, and a wavefront shaper. This multi-functionality replaces the multiple specialized components required in conventional systems, enabling compact spectrometer design without compromising optical performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively eliminates aberrations and significantly increases the resolution of spectrometers using Fresnel gratings, simplifying the manufacturing process and reducing costs, as demonstrated by comparisons before and after optimization.

Implementation Method 1

a spectrum optical splitting device that is formed by combining a Fresnel surface and a grating

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

A Fresnel grating is a spectrum optical splitting device that is formed by combining a Fresnel surface and a grating, and it has all roles of collimating, optical splitting, and focusing

Methodology Applied
Scientific EffectFresnel Diffraction: Fresnel Diffraction

Data Source

PatentUS10061122B2Optimized design method for manufacturing fresnel grating
Publication Date: 2018.08.28 TSINGHUA SHENZHEN INTERNATIONAL GRADUATE SCHOOL
  • US10061122B2 patent drawing
  • US10061122B2 patent drawing
  • US10061122B2 patent drawing

AI summary

An optimized design method for manufacturing a Fresnel grating is disclosed, including the following steps: (1) making a Fresnel surface type of the Fresnel grating equivalent to a curved surface type, and determining, based on the curved surface type to which the Fresnel surface type is equivalent, an optical path difference function of the Fresnel grating: Φ (λ)=<AP1P2B>−<AOB>+Nmλ; and (2) determining a Fresnel grating parameter that minimizes a function value of the optical path difference function, so as to manufacture a Fresnel grating that has an aberration elimination effect. The manufactured Fresnel grating may effectively eliminate a portion of aberrations of the Fresnel grating, and increase a resolution of a spectrometer.