Ophthalmic Lens Fresnel Layer for Frame Fitting

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Solution Overview

Problem

Existing ophthalmic lenses with high curvature and strong prescriptions face challenges in fitting into frames due to excessive edge thickness, leading to discomfort and aesthetic issues, as previous solutions fail to simultaneously address optical performance and thickness.

Innovation Solution

A method involving a Fresnel layer superposed on a carrier with a constrained curvature profile on one face of the lens, compensating for geometric effects, allowing for easier mounting in frames while maintaining optical correction, by defining specific profiles of curvature and machining the back face as needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the curvature of the lens face is increased to facilitate fitting in a spectacle frame, then the ease of fitting is improved, but the edge thickness increases leading to discomfort and aesthetic issues

Engineering Contradiction:
Improveease of fittingVSAvoidedge thickness
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The lens face is segmented into a carrier surface and a superposed Fresnel layer. The carrier provides the base curvature for frame fitting, while the Fresnel layer adds optical power without increasing edge thickness. This segmentation allows independent optimization of fitting characteristics and optical correction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical power is transferred from the traditional continuous curved surface to a Fresnel layer with concentric rings. This dimensional transformation allows the lens to achieve high optical power in the central region while maintaining a flatter peripheral profile, reducing edge thickness and improving aesthetics.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the prescription power is increased to correct strong vision defects, then the optical correction is improved, but the lens thickness increases leading to weight and aesthetic problems

Engineering Contradiction:
Improveoptical correctionVSAvoidlens weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The lens is divided into a carrier providing structural support and a Fresnel layer providing optical correction. This allows high prescription power to be achieved through the Fresnel layer's concentric ring structure without proportionally increasing overall lens thickness and weight.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The Fresnel layer changes the optical path by introducing discrete step-like surfaces that redirect light. This parameter change in surface geometry allows high optical power to be achieved with minimal material thickness, reducing weight while maintaining correction effectiveness.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If a high curvature profile is used to reduce lens diameter, then the compactness is improved, but the peripheral zone quality deteriorates with optical defects

Engineering Contradiction:
Improvelens diameterVSAvoidperipheral zone optical quality
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The lens applies different optical characteristics to different zones: the carrier provides a base curvature for overall shape and frame fitting, while the superposed Fresnel layer provides precise optical correction in the optical useful zone. This local differentiation maintains high optical quality in the peripheral zone while achieving compact dimensions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces lens thickness and weight, enhances fitting ease, and maintains optical continuity, providing improved aesthetic appeal and wearer comfort with a larger field of view and reduced peripheral thickness.

Implementation Method 1

a Fresnel layer, the first zone and the peripheral zone being centered on said geometric center

Methodology Applied
Scientific EffectFresnel diffraction: Fresnel Diffraction

Data Source

PatentUS10254563B2Method for determining an ophthalmic lens comprising an aspherical continuous layer on one of its faces and an aspherical Fresnel layer on one of its faces
Publication Date: 2019.04.09 ESSILOR INTERNATIONAL(COMPAGNIE GENERALE D OPTIQUE)
  • US10254563B2 patent drawing
  • US10254563B2 patent drawing

AI summary

Method for defining one face of an ophthalmic lens, having a surface formed by superposing a Fresnel layer and a continuous surface referred to as the “carrier”. Also disclosed is an ophthalmic lens comprising such a face. The method allows a Fresnel layer to be defined that compensates for geometric effects induced by a variation in the curvature of the carrier on the light incident on the face of an ophthalmic lens. This method is particularly useful when the curvature of the face of the ophthalmic lens is adapted to facilitate fitting it into a spectacle frame.