Fresnel Lens Prism Structure for Flare Reduction

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Solution Overview

Problem

Fresnel lenses in image observing devices suffer from flare due to light reflection off ineffective surfaces, which causes a spreading pattern of light around the light emission spot, affecting image clarity.

Innovation Solution

The Fresnel lens design incorporates prisms with noneffective surfaces that are inclined relative to the optical axis, featuring a first and second surface configuration to deflect light away from the observer's pupil, reducing flare.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the noneffective surfaces are made parallel to the optical axis, then the manufacturing is simplified, but light reflection causes flare that deteriorates image clarity

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidflare
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent changes the orientation parameter of the noneffective surfaces from parallel to the optical axis to inclined relative to the optical axis. This parameter change redirects the reflected light away from the observer's pupil, thereby reducing flare while maintaining manufacturing feasibility through standardized molding techniques.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the harmful reflection effect into a beneficial one by inclining the noneffective surfaces. Instead of reflecting light directly into the observer's eye (harmful), the inclined surfaces reflect light at angles that direct it away from the pupil (beneficial), thus transforming the harmful reflection into a useful light redirecting mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If the noneffective surfaces are inclined to reduce flare, then image clarity is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveflare reductionVSAvoidsurface configuration complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent segments the noneffective surface into multiple surfaces (first noneffective surface and second noneffective surface) with different orientations. The first noneffective surface is inclined at a first angle and the second noneffective surface is inclined at a second angle, allowing precise control of light reflection paths while maintaining manufacturability through modular design.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If a single inclined surface is used, then the structure is simplified, but light reflection control is insufficient

Engineering Contradiction:
Improvesurface structure simplicityVSAvoidflare control effectiveness
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent applies different inclination angles to different portions of the noneffective surface. The first noneffective surface has a first inclination angle and the second noneffective surface has a second inclination angle, optimizing light reflection control at different locations to comprehensively prevent flare while maintaining overall structural simplicity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The inclined noneffective surfaces effectively redirect stray light, minimizing flare and enhancing image clarity by preventing unwanted light reflections.

Implementation Method 1

light of the image reaches not only the effective surfaces of the prisms but also the noneffective surfaces thereof. The light is reflected by the noneffective surfaces and may land at the eyes of the observer.

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS12571942B2Fresnel lens and image observing device
Publication Date: 2026.03.10 SONY INTERACTIVE ENTERTAINMENT LLC
  • US12571942B2 patent drawing
  • US12571942B2 patent drawing
  • US12571942B2 patent drawing

AI summary

There is provided a Fresnel lens capable of restraining flare from occurring. Each of a plurality of prisms (11) of a Fresnel lens (10) has an effective surface (Es) and a noneffective surface (Ns). In each of the prisms (11), the noneffective surface (Ns) has a first noneffective surface (Ns1) and a second noneffective surface (Ns2) that is closer to a crest (11c) of the prism (11) than the first noneffective surface (Ns1). The first noneffective surface is inclined to an optical axis (Z1).