Fresnel Lens Group Beam Shape Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Projectors using Fresnel lenses suffer from beam distribution issues due to varying transmittance with polarization direction and angle of incidence, leading to elliptical beam shapes and dark peripheral portions in projection images.

Innovation Solution

A projector design featuring a Fresnel lens group with a first Fresnel lens having a Fresnel surface on the incident side and a planar surface on the exiting side, and a second Fresnel lens with a planar incident surface and Fresnel surface on the exiting side, both with positive power, to minimize lens power and maintain a circular beam distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a single Fresnel lens is used to parallelize the beam from the light source, then the beam can be parallelized, but the beam distribution becomes elliptical due to varying transmittance with polarization direction and angle of incidence, causing dark peripheral portions in the projection image

Engineering Contradiction:
Improvebeam distribution uniformityVSAvoidbeam shape
Core Design Contradiction:
Illumination intensityVSShape

Solution Approach 1:

The single Fresnel lens is divided into multiple Fresnel lenses (first Fresnel lens and second Fresnel lens) arranged in sequence. Each lens has a specific focal length and is positioned at a determined distance from the light source. This segmentation allows each lens to contribute to parallelizing the beam with reduced polarization-dependent transmittance variation, maintaining circular beam distribution and eliminating dark peripheral portions.

Inventive Principle:
Principle #1Segmentation

2Speed

If the Fresnel lens has high positive power to effectively parallelize the beam, then the beam parallelization is improved, but the beam shape distortion increases and dark peripheral portions appear

Engineering Contradiction:
Improvebeam parallelization efficiencyVSAvoidbeam distribution shape
Core Design Contradiction:
SpeedVSShape

Solution Approach 1:

The high positive power requirement is divided between multiple Fresnel lenses with lower individual powers. The first Fresnel lens has a first focal length and the second Fresnel lens has a second focal length, with each lens positioned at a specific distance from the light source. This distribution of optical power reduces the beam shape distortion and polarization-dependent transmittance variation that would occur with a single high-power lens, while still achieving effective beam parallelization.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the change in beam shape, suppressing dark peripheral portions and enabling uniform brightness in projected images by maintaining a nearly circular beam distribution.

Implementation Method 1

A projector that parallelizes the beam from a light source by using a Fresnel lens

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

The Fresnel lens parallelizes the beam from the light source

Methodology Applied
Scientific EffectFresnel lens effect: Fresnel Lens

Implementation Method 3

a light-incident-side polarizer that transmits the beam having exited out of the Fresnel lens

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 4

a liquid crystal panel that modulates the beam having exited out of the light-incident-side polarizer to form a projection image

Methodology Applied
Scientific EffectLiquid crystal modulation: Liquid Crystals

Data Source

PatentUS20240210808A1projector
Publication Date: 2024.06.27 SEIKO EPSON CORP
  • US20240210808A1 patent drawing
  • US20240210808A1 patent drawing
  • US20240210808A1 patent drawing

AI summary

A projector includes a light source, a Fresnel lens group parallelizing the beam output from the light source, a light-incident-side polarizer transmitting the beam having exited out of the Fresnel lens group, a light modulator modulating the beam having passed through the light-incident-side polarizer to form a projection image, a light-exiting-side polarizer transmitting the beam modulated by the light modulator, and a projection lens projecting the beam having passed through the light-exiting-side polarizer. The Fresnel lens group includes a first Fresnel lens having positive power and disposed at a position closest to the light source in the Fresnel lens group, and a second Fresnel lens having positive power and disposed at a position shifted from the first Fresnel lens toward the light modulator. The light incident surface of the first Fresnel lens has a Fresnel surface. The light exiting surface of the first Fresnel lens has no Fresnel surface.