Fresnel Mirror Tracking Rack for Solar Heating Efficiency

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Solution Overview

Problem

Current solar thermal collector systems are inefficient in tracking the sun's motion, leading to suboptimal concentration of solar rays and reduced heating efficiency, especially in systems without advanced tracking mechanisms.

Innovation Solution

The system employs a combination of Fresnel mirrors and a sun tracking latitude-sliding rack with pinion devices to adjust mirror angles, allowing for precise tracking of both latitudinal and azimuthal sun motion, focusing solar rays onto a heat exchanger with a heat-exchanging fluid for efficient heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a simple metal tank is mounted in a sunny place to heat water, then the system is simple and low-cost, but the heating efficiency is low due to lack of sun tracking

Engineering Contradiction:
Improvesystem simplicityVSAvoidheating efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies dynamics by transitioning from a static metal tank to a dynamic mirror tracking system. The mirrors are mounted on adjustable holders that can change angles to follow the sun's motion throughout the day, maximizing solar energy capture while maintaining relative system simplicity through modular design

Inventive Principle:
Principle #15Dynamics

2Productivity

If advanced tracking mechanisms are added to improve sun tracking precision, then heating efficiency increases, but device complexity increases

Engineering Contradiction:
Improveheating efficiencyVSAvoidtracking mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The tracking system is segmented into independent mirror holders, each with its own adjustment capability. This allows the system to achieve high tracking precision through multiple simple rotational degrees of freedom rather than one complex tracking mechanism, reducing overall system complexity while maintaining high efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mirror holders serve multiple functions: they support the mirrors, provide latitudinal adjustment to track sun elevation changes, and enable azimuthal adjustment to follow sun motion during daylight. This multi-functionality reduces the need for separate tracking mechanisms

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If mirror angles are adjusted to track latitudinal sun motion, then solar ray concentration improves, but the system requires more complex adjustment mechanisms

Engineering Contradiction:
Improvemirror angle precisionVSAvoidadjustment mechanism complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs spherical coordinate geometry for mirror positioning, using polar angles (θ, φ) to define mirror orientations. This mathematical approach simplifies the control of complex three-dimensional mirror adjustments by mapping them to two angular parameters that naturally follow the sun's apparent motion across the sky

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables high-temperature fluid heating, enhancing the efficiency of solar energy collection and utilization for power generation and water desalination, while maintaining simplicity and cost-effectiveness.

Implementation Method 1

each row holder configured to hold a row of mirrors at angles to track sunrays and reflect the rays onto a focal point

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

reflect the rays onto a focal point

Methodology Applied
Scientific EffectConcentration: Focusing

Implementation Method 3

focusing solar rays onto a heat exchanger with a heat-exchanging fluid for efficient heating

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS9441858B2Solar heating apparatus and methods
Publication Date: 2016.09.13 KING SAUD UNIVERSITY
  • US9441858B2 patent drawing
  • US9441858B2 patent drawing
  • US9441858B2 patent drawing

AI summary

Solar heating systems and methods are described. In one aspect, a system is described that includes multiple mirror row holders, with each row holder configured to hold a row of mirrors at angles to track sunrays and reflect the rays onto a focal point. Each row holder has a single pinion device of multiple pinion devices associated with the multiple row holders. The system also has a sun tracking latitudinal slider (STLS) rack configured to interface with each pinion device on a respective mirror row holder. This interface tilts the mirrors in each row holder an amount to adjust mirror angles to reflect latitudinal sun motion to concentrate rays of the sun onto the focal point. The system also includes an azimuth adjustment mechanism to control mirror angles with respect to the sun to reflect sun motion during daylight.